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Thread: MK1 Duratec

  1. #41
    Spanner Monkey

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    Re: MK1 Duratec

    Quote Originally Posted by eric View Post
    The chassis mounts are next on the jobs to do list, going to drop the engine a tad closer now
    Just weighing up the options to chassis mount or x member mount with the lowered rack,
    hmm

  2. #42

    Re: MK1 Duratec

    Quote Originally Posted by doughman View Post
    Just weighing up the options to chassis mount or x member mount with the lowered rack,
    hmm
    If things go to plan this weekend I will be posting up pics of the mounts clearance etc

  3. #43
    Part of the furniture Decade Plus User trig's Avatar

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    Re: MK1 Duratec

    Just found the ad from when I bought it from Matt. Clint built it or had it built. £150.

    http://www.turbosport.co.uk/showthre...=Duratec+parts

  4. #44
    Bodger

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    Re: MK1 Duratec

    [QUOTE keep up with duratec powered escorts on the track.

    Mmmm I must learn how to do you tube.

  5. #45

    Re: MK1 Duratec

    Quote Originally Posted by goldy View Post
    [QUOTE keep up with duratec powered escorts on the track.

    Mmmm I must learn how to do you tube.
    And a certain mk2

  6. #46
    Tyre Kicker svein egil's Avatar

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    Re: MK1 Duratec

    I would recommend an oil tank that can be filled with 7-8 litres before
    it become half full. Otherwise you will need a rather big oil cooler....
    On my dry sumped Duratec I use a total of 9 litres of oil, and the tank is slightly over mid full.
    And I can keep my oil temp below 90 degrees even on sunny trackdays.
    Just my recommendation.
    And don't forget a good catch tank either. Mine is two litres, just to get rid of all the air in the oil and to get the oil pump to breathe properly.
    Remember that the engine will have pretty much vacum because of the dry sump system.
    Great car you have btw..!!

    Svein Egil.
    Last edited by svein egil; 26-09-2014 at 10:15.

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  8. #47
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    Re: MK1 Duratec

    Quote Originally Posted by eric View Post
    And a certain mk2
    Will the duratec keep up ?

  9. #48

    Re: MK1 Duratec

    Quote Originally Posted by goldy View Post
    Will the duratec keep up ?
    Looking forward to finding out should whip the old pintosaurus, if not I will probably take up knitting
    ,

  10. #49
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    Re: MK1 Duratec

    Don't get your hopes up.....I will get you some wool

  11. #50

    Re: MK1 Duratec

    Update on this weekends progress, final engine alignment angle x-member height etc sorted and chassis mounts all welded up.
















  12. #51
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    Re: MK1 Duratec

    Are the mounts angled down???

  13. #52
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    Re: MK1 Duratec

    Nice build

  14. #53

    Re: MK1 Duratec

    Quote Originally Posted by trig View Post
    Are the mounts angled down???
    No pretty much level, the height of the chassis mounts and engine determined where the angle of the tube finished at

  15. #54

    Re: MK1 Duratec

    Quote Originally Posted by marcp View Post
    Nice build
    Thanks mate

  16. #55
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    Re: MK1 Duratec

    Quote Originally Posted by eric View Post
    No pretty much level, the height of the chassis mounts and engine determined where the angle of the tube finished at
    I have pretty much angled down, wanted the engine as low as possible But mine is 30cm more back than original, so xmember will be in front of the engine

    Keep it up.

  17. #56
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    Re: MK1 Duratec

    nice job

  18. #57
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    Re: MK1 Duratec

    Got some feed back from a lad that I did a Duratec head for and he reported back to me quoting 13bhp on a totally standard engine. Yours should see a lot more with the modifications been done.

  19. #58

    Re: MK1 Duratec

    Quote Originally Posted by Andrew@ALD View Post
    Got some feed back from a lad that I did a Duratec head for and he reported back to me quoting 13bhp on a totally standard engine. Yours should see a lot more with the modifications been done.
    Looking forward to finding out

  20. #59

    Re: MK1 Duratec

    Made some more progress this week engine and gearbox alignment now finished and exhaust and steering rechecked before moving on.







    Next on the list of jobs was to get the tunnel sorted





    Used a Rally Weld tunnel in the end fitted ok to the floor but the bulkhead did take some work to get this to look right, pleased with the end result.





    Heated up the bulkhead overlap and ended up with a nice crisp edge, no more struggling with getting the box out anymore.



    Next on list is to weld up all the redundant inner wing holes and make a decision to either set the dry sump tank in the drivers side wing or in the boot
    Last edited by eric; 04-10-2014 at 18:48.

  21. #60
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    Re: MK1 Duratec

    Good project mate!! Very nice!!

  22. #61
    Part of the furniture Decade Plus User trig's Avatar

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    Re: MK1 Duratec

    Looking good buddy.

  23. #62

    Re: MK1 Duratec

    Quote Originally Posted by E11OTW View Post
    Good project mate!! Very nice!!
    Quote Originally Posted by trig View Post
    Looking good buddy.
    Thanks lads, should finish the engine bay welding this weekend and start the prep for paint before it gets to cold.

  24. #63

    Re: MK1 Duratec

    Bit more time on the Escort welded up all the redundant holes on the inner wings and bulkhead area, a much cleaner install as all of the auxiliaries are being transferred to the nearside





    Last edited by eric; 12-10-2014 at 16:01.

  25. #64
    Part of the furniture Decade Plus User trig's Avatar

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    Re: MK1 Duratec

    Looking good so far matey.

  26. #65
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    Re: MK1 Duratec

    Lovely project! Keep up the good work!

  27. #66

    Re: MK1 Duratec

    Had the pleasure of stripping the dreaded old stone chip off over the last 2 weekends, there was a patch of stone chip that had reacted to the gearbox oil so it had to come off, ended up stripping the whole floor and inner wings, what time consuming crap job.

    But what it did reveal how good this shell is, don't see many MK1 inner wings as good as these




  28. #67
    Pit Crew Decade Plus User MegatronUK's Avatar

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    Re: MK1 Duratec

    Yep, it's a pig getting that stuff off, but it does do a bloody good job of keeping the dreaded rust at bay - mine was covered in it when I got it, and there was surprisingly little rot.

  29. #68
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    Re: MK1 Duratec

    still looks good after all these years , do the top plate repairs I done still look ok Eric now you have stiffened up suspension ?
    gerry

  30. #69
    Part of the furniture Decade Plus User trig's Avatar

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    Re: MK1 Duratec

    Run the brake lines inside the bulk head and into the inner wings. clean engine bay.
    Looking go tho bud. Just need to get a nice gearbox to go with the engine now. Lol.

  31. #70

    Re: MK1 Duratec

    Bit more progress, chassis and inner wing to bulkhead strengthening gussets finished, just need to get the brake strengthening brace made up to complete the engine bay welding then get it painted








  32. #71
    Part of the furniture Decade Plus User trig's Avatar

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    Re: MK1 Duratec

    Nice bit of progress there bud

  33. #72

    Re: MK1 Duratec

    Quote Originally Posted by trig View Post
    Nice bit of progress there bud
    Thanks trig

  34. #73

    Re: MK1 Duratec

    Due to poxy work commitments only had a few hours on the escort this weekend but was enough to weld in the last strengthening plate, sorts out any bulkhead flexing issues when braking hard.







    If anyone needs this plate I may be able to get some made up

  35. #74

    Re: MK1 Duratec

    Finally got back to the Escort to start the fitting of a 60g gearbox (thanks Trig) needed some cutting to get the gear change housing through the tunnel to sort the engine and prop alignment.





    Going to reuse the std brackets from the old tunnel and with some mods to trigs gearbox mount should work well



    These boxs are advertised as a direct replacement for a type 9 not convinced on that one


  36. #75
    Spanner Monkey

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    Re: MK1 Duratec

    Good work so far. How much power do you expect with the new engine

  37. #76

    Re: MK1 Duratec

    Quote Originally Posted by Turboman View Post
    Good work so far. How much power do you expect with the new engine
    Between 240-255bhp at 8000rpm its been built to the spec as a Caterham R500 engine

  38. #77
    Spanner Monkey

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    Re: MK1 Duratec

    Nice N/A power will be some machine to drive when done

  39. #78
    Part of the furniture Decade Plus User trig's Avatar

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    Re: MK1 Duratec

    Yeah there's no way these will fit in same hole as a T9 box. Lol.

  40. #79

    Re: MK1 Duratec

    Quote Originally Posted by trig View Post
    Yeah there's no way these will fit in same hole as a T9 box. Lol.
    These box's don't look that big until you start fitting them, It will be worth all the effort in the end

  41. #80
    Part of the furniture Decade Plus User trig's Avatar

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    Re: MK1 Duratec

    Shore will buddy your love it once it's up and running.

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