And now for something completely different, Rover Sd1 Stage rally car

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  • Sunbmw
    Spanner Monkey
    • Feb 2009
    • 290

    And now for something completely different, Rover Sd1 Stage rally car

    Hi all, here is my new stage rally car project, I am intending to build her on a budget but wewill see how that goes.

    Spec is ever evolving, but the V8 is staying, has to stay at 3500cc so I can get her logbooked, I am not sure what will be happening with the rear axle yet as parts such as LSD's and CWP's are rare as. Front suspension is as Rover intended, but Bilstien coilovers, Compression struts and eccentric top mounts, rear suspension again depends on axle choice, she may get six linked yet. Gearbox......well it will have to be a T5 as they are direct fit from a TVR, but I would maybe likle to get hold of one of those Glebe S/Cut Dog boxes. Engine, well I have already got some Omega pistons, group "A" rods and a Cross bolted block. Next on the shopping list will be a cam, lifters, some heads and to top her off, either Quad dell'ortos or throttle bodies.

    Anyway, some pics..............






    Thats gotta go............

    Gone......and staying gone till the cage is fitted..........

    Sound deadening removed..............

    Some wheels I have aquired.............








    Spot weld drilling......my favorite [xx(]

    Roof on for a trial fit, not being final fixed until the cage is welded in...........

    Thats better, "Moonroof" gone [8D]

    The stripdown continues......

    Wiring loom out......

    Impressive amount of droop/travel.......

    This cage is only a mock up, bought very cheap but won't be the finished item, I am having an exact replica of the Group A cage built eventually..........





    Some pics of the rot spots in the bulkhead, had a weigh up yesterday and I will definitely treat it to a bulkhead panel........



    At least the inner wings and chssis rails are all sound........

    The underside is extremely good..........


    started removing the bonnet, then took the drivers front door off, and this happened!..........


    So finally back down, doors off etc.........







    Aerial hole filled.........

    Fuel filler filled.........

    As this is the set up I intend to use.............

    And finally, the big one, cage done, really pleased with it.....................


    Last edited by Sunbmw; 25-07-2010, 20:01.
    I fear understeer...
  • Sunbmw
    Spanner Monkey
    • Feb 2009
    • 290

    #2
    Re: And now for something completely different, Rover Sd1 Stage rally car

    More pics................

















    I fear understeer...

    Comment

    • morcheen
      Mechanic
      • Sep 2003
      • 955

      #3
      Re: And now for something completely different, Rover Sd1 Stage rally car

      i would fear the understeer for you too
      my mates workmate used to rally one in the early 90's.these pics are from the chobham stages,he was understeering all over the place !



      i like your alfresco garage
      Last edited by morcheen; 25-07-2010, 20:58.

      Comment

      • alladdin
        World Champion
        Decade Plus User
        • May 2005
        • 9248

        #4
        Re: And now for something completely different, Rover Sd1 Stage rally car

        i remember watching bob fowden across epynt on many occasions, sound was magic and oversteer was aplenty. also tony pond as i recall ? keep at it

        Comment

        • team_zi
          Pit Crew
          Decade Plus User
          • Aug 2004
          • 1637

          #5
          Re: And now for something completely different, Rover Sd1 Stage rally car

          Lovely job. Keep the updates coming.

          Comment

          • Graham
            TURBOSPORT SPONSOR
            Turbosport Subscriber
            Turbosport Moderator
            Turbosport Administrator
            • Feb 2006
            • 25214

            #6
            Re: And now for something completely different, Rover Sd1 Stage rally car

            great stuff, i remember when SD1 was considered the bees knees, keep the updates coming, with the right set up and V8 grunt theres no need for one to be an understeering monster
            sigpic
            https://www.facebook.com/penguinmotorslimited?ref=hl

            Comment

            • Sunbmw
              Spanner Monkey
              • Feb 2009
              • 290

              #7
              Re: And now for something completely different, Rover Sd1 Stage rally car

              Thanks guys, will be trying to get the welding done then get some paint on her as, as you can see, she resides outside at the mo (garage is on it's way). I intend to replicate the Computervision livery on it.

              Watch this space............................
              I fear understeer...

              Comment

              • trip998
                Spanner Monkey
                • Oct 2009
                • 456

                #8
                Re: And now for something completely different, Rover Sd1 Stage rally car

                really interested to see this one coming along. had a few of these in the 80's and 90's. with decent shocks and springs they handled like a go-kart.
                the sound of it in the forests will be amazing

                Comment

                • bodger rogers
                  Mechanic
                  • Oct 2008
                  • 865

                  #9
                  Re: And now for something completely different, Rover Sd1 Stage rally car

                  i love it! this cars gonna be proper 80's cool just try not to wrap it around a tree like tony pond did.
                  if it aint broke, break it!

                  Comment

                  • bodger rogers
                    Mechanic
                    • Oct 2008
                    • 865

                    #10
                    Re: And now for something completely different, Rover Sd1 Stage rally car


                    this looks nice

                    good luck with the build mate
                    if it aint broke, break it!

                    Comment

                    • DanR
                      Mechanic
                      • Jan 2005
                      • 601

                      #11
                      Re: And now for something completely different, Rover Sd1 Stage rally car

                      always had a real soft spot for the old SD. Cant wait to see it burning up the road!!!
                      sigpic

                      Comment

                      • Joe-Tait
                        Racer
                        Decade Plus User
                        • Jun 2007
                        • 3437

                        #12
                        Re: And now for something completely different, Rover Sd1 Stage rally car

                        Can you just make a nice touring car instead like that Texaco one

                        It looks class
                        Screaming 1300 mexico rep

                        sigpic

                        Comment

                        • Ratters
                          World Champion
                          Decade Plus User
                          • Mar 2004
                          • 8649

                          #13
                          Re: And now for something completely different, Rover Sd1 Stage rally car

                          nice work mate

                          good to something different

                          Comment

                          • Sunbmw
                            Spanner Monkey
                            • Feb 2009
                            • 290

                            #14
                            Re: And now for something completely different, Rover Sd1 Stage rally car

                            Well, productive day and a bit, got most of what I wanted to done, then ran out of welding gas! "Oh bother!" i said [:p].

                            Anyway, pics as usual............

                            Firstly, fit this...............



                            In this hole here........





                            Offered up for a trail fit before welding....







                            Stitched in..........



                            Purists will note that I haven't really done it the "Factory" way, by unpicking all the spot welds and re-spot welding it in, instead I hav just fitted part of the panel and stitch welded it in to match the rest of the seam welding, it also over laps at the bottom where it meets te chassis rails effectively double skinning it for added strength..............





                            I also wanted to finish off doing the seam welding on the underside, so I can get some paint on the inside, not one for welding upside down................











                            Last, but not least, when I ran out of gas, I attacked a job that I had been avoiding, drilling the original seat mounting brackets off.........

                            I fear understeer...

                            Comment

                            • Sunbmw
                              Spanner Monkey
                              • Feb 2009
                              • 290

                              #15
                              Re: And now for something completely different, Rover Sd1 Stage rally car

                              Update guys, been very busy, holes in bulkhead welded.............



                              Note that I have also welded the holes for the heater pipes, that won't be returning!

                              More seam welding..........





                              Anyone like to guess where the exhaust may be exiting from?..........



                              Right here...........



                              Note that the welding isn't finished, tis was the point where me gas ran out!






                              Some bits of extra cage that I wanted to add, I should have asked the cage guy to do it, but it was too late when I picked her up......





                              Tacked in place..........



                              Welded.....





                              Another few bits............







                              Now i'm happy.........







                              I also picked these up this week, reputedly genuine NAS lamps, no covers though but hoping to drop on some more..........







                              The welding here is crap, the problem is, at the factory, this joint is Braized, well I don't have the facility to re-braize it, so I have welded it, but because of the impurities, the weld looks awful, nothing some of Isopon's finest won't sort out.......





                              Dressed up, ready to fill over........





                              Spot welds........









                              Little bead of sealer.......





                              Coat of Grey primer to protect till next weeked when I hope to get some proper primer on......





                              Handbrake plate............



                              Pedal box strengthener..........



                              I then found myself with a bit of time, so started on the doors, I weighed them first, WOW,..........

                              Front door, a colossal 26kgs!



                              Rear door, 18kgs!



                              Those of a nervous disposition, turn away now...........



                              down to 11kgs, more to come yet but polycarbonate wiow to go in so I reckon that will be final weight..



                              3 more to do, not today though.
                              I fear understeer...

                              Comment

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