Sunbeam stage rally car...............

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  • Sunbmw
    Spanner Monkey
    • Feb 2009
    • 290

    Sunbeam stage rally car...............

    Hi all, thought it was about time I shared my Sunbeam project on here with you.

    I have owned Sunbeams all my car owning life, my first when I was just 17 was a knackered Ti, which was re-shelled into a sprint/hill climb car, the evolving into a stage rally car. In the late 90's early 2000's, I actually did a bit of trtading in cars and parts, under the name Moonbase Motorsport. Anyway, the onset of kids and houses ensued, and I firstly wanted some more modern metal around me, so I got into BMW's, but, as life has a tendancy to do, it came full circle.

    A couple of years ago I found myself with a couple of Sunbeams, a Lotus road car and a Lotus rally car, but, again, as things transpire, they were sold on so I could plough yet more money into my house.

    Fast forward to the middle of last year, and the fact that my Rover SD1 project had gone stagnant, I found myself with a little cash about, so I started to look around for another Sunbeam, not long into the search, good old ebay came up trumps, presenting me with a very low milage, conifer green 1600 GL. I went to look at her, and was blown away with just how good the shell was. A few days later, armed with the trailer and a wad of cash, she was mine, and ready for the trip home to be stripped and see what we had.

    After stripping her of all that is holy, I was pleasantly surprised that she held no nasty surprises, and there really was minimal rot.

    I have built a good few cars, both for me and for a good mate of mine, and his last Escort that we built, we had dipped, so at the Classic car show in Nov 2013, I spoke to a local company who speacialise in this field, just testing the water and sowing the seed.

    Unsurprisingly, after this, another 2 cars were bought, one being a doner car for the rally car (as it was furnished with all the right parts I required) and the other was a Lotus road car.

    At the Autosport show, I did a deal with the dipping guys to dip me two shells, and all the panels.

    So, in March, I had both shells dipped, and made a start on the rally car, with a shed full of bits, including the cage, ally arches etc, work on the shell started in earnest, and the following pics will show progress up to now.

    A brief spec of the car, 16 Valve Vauxhall "Red top" engine, with around 250bhp, hopefully a Sadev sequential gearbox (when funds allow), fully floating Atlas axle, alloy arched, all steel shell, extensively lightened, strengthened and modified. Any of you that remember my old Sky blue car, well it won't be as radical as that, but not so far away.

    Anyway, pics up to now..............................





























    I fear understeer...
  • Sunbmw
    Spanner Monkey
    • Feb 2009
    • 290

    #2
    Re: Sunbeam stage rally car...............

    Some more pics.............

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    Pulling some dents in the roof.............

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    Works spec front suspension...........

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    Cage now finished..............

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    I fear understeer...

    Comment

    • Sunbmw
      Spanner Monkey
      • Feb 2009
      • 290

      #3
      Re: Sunbeam stage rally car...............

      Some more...........

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      Seat rails in, in an attemopt to get the co-driver seat as low as poss, I have sunk the front rail through the actual floor..........

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      More soon as I am a bit further on again from these pics........
      I fear understeer...

      Comment

      • Paul C
        Pit Crew
        Decade Plus User
        • Jan 2007
        • 1232

        #4
        Re: Sunbeam stage rally car...............

        Fantastic. Its good that you're still going with a rallying project despite the issues your had with the Rover. NIce spec too with the XE and Sadev. The LotusBits Sunbeams always seem to go well too.

        Comment

        • MR tee
          Bodger
          • Mar 2009
          • 117

          #5
          Re: Sunbeam stage rally car...............

          Top work that man, this is going to be awesome when finished although not quite the beast your M3 engined Sunbeam was but in my view better balanced with the 4 pot Vauxhall. Looking forward to following the progress of this one and by the way, love the semi-works RAC number plate.

          Comment

          • azz259
            Spanner Monkey
            • Aug 2009
            • 487

            #6
            Re: Sunbeam stage rally car...............

            Love the cage :-)

            Comment

            • Sunbmw
              Spanner Monkey
              • Feb 2009
              • 290

              #7
              Re: Sunbeam stage rally car...............

              Some more, got the inside painted......................

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              Then the outside masked up, then primed............

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              Also getting on with the Axle, many thanks to Tom from Fostek for supplying all the bits.................

              New modular type stub axles.......

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              Pressed in the casing and Sunbeam brackets welded on...........

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              I fear understeer...

              Comment

              • Sunbmw
                Spanner Monkey
                • Feb 2009
                • 290

                #8
                Re: Sunbeam stage rally car...............

                Another few of the axle..............

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                Painted..............

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                And some front suspension components painted, getting there now, watch this space.................

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                I fear understeer...

                Comment

                • Brynmor
                  Tyre Kicker
                  • Jul 2012
                  • 16

                  #9
                  Re: Sunbeam stage rally car...............

                  Nice build indeed, were you not tempted to build to Historic Spec? My first car was a TI replica...twin 40's and a Skip Brown engine at 17..mad days

                  Comment

                  • Sunbmw
                    Spanner Monkey
                    • Feb 2009
                    • 290

                    #10
                    Re: Sunbeam stage rally car...............

                    Here she is as of last weekend.............................

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                    Not a bad job for an amateur!

                    Bryn, I was going to build her as an historic car, but I like to have a bit of a free reign with engine choice, so decided against that idea. The genuine Lotus shell next to it in the garage might be built as an historic car though one day.
                    I fear understeer...

                    Comment

                    • MK1_Oz
                      Pit Crew
                      Decade Plus User
                      • Nov 2008
                      • 1331

                      #11
                      Re: Sunbeam stage rally car...............

                      Sweet as........
                      1970 Mk1 Escort Tarmac Rally Car

                      Comment

                      • MCURZON
                        Mechanic
                        • Nov 2006
                        • 743

                        #12
                        Re: Sunbeam stage rally car...............

                        It's already obvious that this will end up a fantastic car. Can't wait to see end result

                        Matt

                        Comment

                        • duel
                          Spanner Monkey
                          • Jan 2011
                          • 210

                          #13
                          Re: Sunbeam stage rally car...............

                          Comment

                          • colemclean
                            Tyre Kicker
                            • Jun 2011
                            • 9

                            #14
                            Re: Sunbeam stage rally car...............

                            Awesome!

                            Comment

                            • muckerbarry
                              Mechanic
                              • Jun 2006
                              • 519

                              #15
                              Re: Sunbeam stage rally car...............

                              This is gorgeous, you just made me want a sunbeam!

                              One question, whats the threaded flange for inside the fully-floating-stub for on the axle? Calipers?

                              Comment

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