My mk2 Rally car - Duratec power

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  • Kieron
    Pole Position
    Decade Plus User
    • Oct 2001
    • 4406

    #31
    Re: My mk2 Rally car - Duratec power

    I was going to pop over Jon and finally get that go but didn't feel too great so never made it out of the house. My mates Phil (big chap) and Jo do the burger van. He said you were having a good tussle with Milinou's (sp) Red race car. Impressive if you were hanging on to that as it competes in the Ford Saloon Car Champ doesn't it?

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    • JonSegger
      Mechanic
      • Jan 2004
      • 520

      #32
      Re: My mk2 Rally car - Duratec power

      Originally posted by Kieron
      I was going to pop over Jon and finally get that go but didn't feel too great so never made it out of the house. My mates Phil (big chap) and Jo do the burger van. He said you were having a good tussle with Milinou's (sp) Red race car. Impressive if you were hanging on to that as it competes in the Ford Saloon Car Champ doesn't it?
      Yeah I think it does. Actually, Mark (co-driver) was driving my car most of the morning and passed the red one. In fact, the only car that overtook us all day was a Caterham that I let past so I had a bit more room to show off round the corners

      Very happy with the performance, just need to get the handling a bit better.

      (Good burgers by the way. Compliments to the chef. )

      Comment

      • Magic
        Tyre Kicker
        • Mar 2007
        • 0

        #33
        Re: My mk2 Rally car - Duratec power

        Originally posted by JonSegger
        Yeah I think it does. Actually, Mark (co-driver) was driving my car most of the morning and passed the red one. In fact, the only car that overtook us all day was a Caterham that I let past so I had a bit more room to show off round the corners

        Very happy with the performance, just need to get the handling a bit better.

        (Good burgers by the way. Compliments to the chef. )

        I caught but never passed the red escort, thought i better pull in before my ambition overtook my talent.

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        • Dan_S
          Tyre Kicker
          • Sep 2008
          • 26

          #34
          Re: My mk2 Rally car - Duratec power

          Saw this at the meet in Colchester the other night, and more importantly..heard it! Sounds awesome, hopefully when I do some trackdays I'll see it hoon round! Or I'll see the back of the car anyway

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          • Revolution66
            Bodger
            • Aug 2009
            • 62

            #35
            Re: My mk2 Rally car - Duratec power

            What's the spec on the engine? Which throttle bodies did you use? Any photos of the engine bay showing the clearance between inner wing and throttle bodies? Cheers!

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            • JonSegger
              Mechanic
              • Jan 2004
              • 520

              #36
              Re: My mk2 Rally car - Duratec power

              Originally posted by Revolution66
              What's the spec on the engine? Which throttle bodies did you use? Any photos of the engine bay showing the clearance between inner wing and throttle bodies? Cheers!
              It was all supplied by Dunnell. I think he has his own throttle bodies made now. There's some pics in this thread showing the clearance before the airbox was on - there wasn't a lot of room.

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              • JonSegger
                Mechanic
                • Jan 2004
                • 520

                #37
                Re: My mk2 Rally car - Duratec power

                The Richard Burns Memorial Rally - 15/16 August 2009

                A quick update on how we got on...

                We'd missed last year's event because the car was still in bits - so we were really looking forward to this one. The whole event went pretty smoothly for us and was very well organised. We even had a Red Arrows fly-past on the Sunday.

                I was probably a bit too cautious again during the early stages, but I was also still struggling a bit with the handling. The car was understeering quite a lot in the tighter corners and starting to wear the front tyres again on the outside edge.

                There were 8 stages - 4 each day. The stages were all around 12 or 13 miles and it was very hot.

                At the end of day one we dropped the front suspension about 10mm. This didn't cure the problem entirely, but it did help a bit.

                Our only real 'near' drama was about 3/4 of the way through the last stage. We were flat out on a long wide straight, but when I tried braking for a 90 right into a narrow concrete road, the pedal went to the floor and we had no brakes. Luckily, we could carry on through the cones and then spin it back round again. We did the last few corners with no brakes.

                When we got back to service we could see brake fluid over one of the front wheels - so a pipe or fitting must have split or burst (at the time of writing I still haven't had a chance to investigate further).

                We finished the weekend 15th overall and 7th in class. We were both pretty happy with that, especially considering we were seeded 46th and there were about 100 competitors.

                Our next event will probably be the Lynn Stages in November.

                Some pics...














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                • team_zi
                  Pit Crew
                  Decade Plus User
                  • Aug 2004
                  • 1637

                  #38
                  Re: My mk2 Rally car - Duratec power

                  All cars suffer from understeer, even F1 cars, and its caused simply by too much speed. You probably just need to try a little less harder on the tight corners. I have to really control the red mist when I'm out in the Fiesta, but slower entry, and modulate the throttle pedal continously (very quickly, on/off/on/off trying deeper and deeper throttle as the corner starts to unravel itself) pays dividends for me.

                  Comment

                  • Barn
                    Bodger
                    • Mar 2007
                    • 56

                    #39
                    Re: My mk2 Rally car - Duratec power

                    Try left foot braking into the corner John, it may help, it may not, won't hurt to give it a try

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                    • Paul C
                      Pit Crew
                      Decade Plus User
                      • Jan 2007
                      • 1232

                      #40
                      Re: My mk2 Rally car - Duratec power

                      Well done Jon, great pictures there.

                      Give the handbrake a nip, it works for the Irish boys

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                      • Retromotorsport
                        Part of the furniture
                        Decade Plus User
                        • Mar 2004
                        • 14285

                        #41
                        Re: My mk2 Rally car - Duratec power

                        Jon, you running comp struts? ... because normally dropping the car 10mm will increase understeer, as the TCA's go flatter so less neg cam is applied in roll, whereas with comp struts you increased caster when dropping so negating the loss of roll neg camber gain, the caster adding neg and positive camber where you want it , in the corners not on the straights...

                        if you do back to back stages try winding as much castor on as you can when doing the stage the 2nd time and see what happens ... of course this is just between me and you
                        Gary

                        Don't be mean, become green and support Turbosport - Click here

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                        • JonSegger
                          Mechanic
                          • Jan 2004
                          • 520

                          #42
                          Re: My mk2 Rally car - Duratec power

                          Thanks all

                          Gary, we are running compression struts and no anti-rollbar. It was set to 3 degrees caster and 1.5 degrees neg camber before we dropped the front. We didn't measure it afterwards though.

                          We set the initial spring heights based on trying to get the corner weights sorted. We had it pretty much even left to right, but to get a slight bias to the rear we ended up with the front quite high. We had the front/rear split at 49%/51%. That's why we tried lowering the front after the first day.

                          Our theory was that shifting a little more weight to the front may reduce the under steer... maybe we'll try some more caster in conjunction with that and see how we get on.

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                          • GavinR
                            Pit Crew
                            Decade Plus User
                            • Jun 2004
                            • 1494

                            #43
                            Re: My mk2 Rally car - Duratec power

                            Good result on the rally, you're obviously going quick even if you have a bit of understeer

                            Like Gary says, increasing the castor will help the turn in, I think I've got about 4 deg castor and 3 deg camber on mine
                            GavinR

                            sigpic

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                            • jdrally09
                              Tyre Kicker
                              • Mar 2009
                              • 21

                              #44
                              Re: My mk2 Rally car - Duratec power

                              Click image for larger version

Name:	Harry Flatters 98.jpg
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ID:	1988592Try harder springs on the back, say 185lbs and 230 on the front. It seems you have too much grip on the back. But it will grip well in the wet as you have it now. Also I am converting back to leaf springs with coil assist. Seems to be the way forward now, especially with a heavy thick tubed atlas axle.

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                              • Roadsport
                                Racer
                                Decade Plus User
                                • Dec 2008
                                • 2106

                                #45
                                Re: My mk2 Rally car - Duratec power

                                Originally posted by JonSegger
                                Thanks all

                                Gary, we are running compression struts and no anti-rollbar. It was set to 3 degrees caster and 1.5 degrees neg camber before we dropped the front. We didn't measure it afterwards though.
                                You should probaply re-measure the angles. They do change when lowering the suspension. Thay could be off now.

                                Also I'd think of installing an stabilazer to the front. It helps especially when some ammount of caster is applied.
                                "Failure is always an option." - Adam Savage

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