DW's 3dr Cossie 24v TT Racecar

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  • david_white
    Pole Position
    Decade Plus User
    • Nov 2004
    • 4831

    #16
    Re: DW's 3dr Cossie 24v TT Racecar

    This car will go together quite quickly now, the engine install will be a hell of a lot easier and most parts, including panels are still available making it easier to run.

    The escort will get an update very soon so look out for it, in the meantime i'm working most days off to get the cossie done

    Sierra cosworth turbo race car
    QMN saloon car championship

    RETRO Motorsport

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    • 4parajon
      Tyre Wall Terry
      Decade Plus User
      • Jun 2006
      • 3670

      #17
      Re: DW's 3dr Cossie 24v TT Racecar

      I was just goin to ask about the Escort as well
      sigpic

      http://graceenginedevelopments.co.uk/

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      • david_white
        Pole Position
        Decade Plus User
        • Nov 2004
        • 4831

        #18
        Re: DW's 3dr Cossie 24v TT Racecar

        Grabbed a couple of hours today to trial fit my ebay special XR4i bootlid along with the proper cossie whaletail and the fibreglass RS500 lower spoiler that wouldn't fit the old, bent, hatch.





        Also finished stripping off all the power steering, just need to separate the YB downpipe, swap bellhousings and it will be time to trial fit the engine


        Sierra cosworth turbo race car
        QMN saloon car championship

        RETRO Motorsport

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        • Graham
          TURBOSPORT SPONSOR
          Turbosport Subscriber
          Turbosport Moderator
          Turbosport Administrator
          • Feb 2006
          • 25240

          #19
          Re: DW's 3dr Cossie 24v TT Racecar

          nice one david keep it up!
          sigpic
          https://www.facebook.com/penguinmotorslimited?ref=hl

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          • DanR
            Mechanic
            • Jan 2005
            • 601

            #20
            Re: DW's 3dr Cossie 24v TT Racecar

            DAve - obviously missed it but why not drop the engine into the escort????
            sigpic

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            • david_white
              Pole Position
              Decade Plus User
              • Nov 2004
              • 4831

              #21
              Re: DW's 3dr Cossie 24v TT Racecar

              Originally posted by DanR
              DAve - obviously missed it but why not drop the engine into the escort????
              It was in the escort and space was becoming a real issue, both with lack of space for ancillaries and potential temperature problems.

              In the sierra everything should be able to be fitted fairly conventional as its already a turbo'd car and sierras were designed to accept a cologne engine from the start. Plus the engine bay is a lot wider.

              Sierra cosworth turbo race car
              QMN saloon car championship

              RETRO Motorsport

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              • DanR
                Mechanic
                • Jan 2005
                • 601

                #22
                Re: DW's 3dr Cossie 24v TT Racecar

                so what is the plan for the escort? - such an amazing car it deserves to be abused
                sigpic

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                • david_white
                  Pole Position
                  Decade Plus User
                  • Nov 2004
                  • 4831

                  #23
                  Re: DW's 3dr Cossie 24v TT Racecar

                  Originally posted by DanR
                  so what is the plan for the escort? - such an amazing car it deserves to be abused
                  Not sure at the moment, my main plan is to get the sierra ready to race and see how the engine etc behaves, if it's too scary i'll be putting a 1100 xflow in the escort and using that instead

                  Seriously though i'm not too sure, but the best way to get the escort on track would be with a mild YB, a balls out N/A like a duratec would be nice but bit too pricey ATM.

                  There will be updates hopefully over on the escort thread soon

                  Sierra cosworth turbo race car
                  QMN saloon car championship

                  RETRO Motorsport

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                  • david_white
                    Pole Position
                    Decade Plus User
                    • Nov 2004
                    • 4831

                    #24
                    Re: DW's 3dr Cossie 24v TT Racecar

                    Couldn't do too much this weekend but got my new bumper bolted on, also removed turbo downpipe ready for the engine to go in, which will be very soon.

                    Good excuse to see if my new phone has a better camera too


                    Sierra cosworth turbo race car
                    QMN saloon car championship

                    RETRO Motorsport

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                    • david_white
                      Pole Position
                      Decade Plus User
                      • Nov 2004
                      • 4831

                      #25
                      Re: DW's 3dr Cossie 24v TT Racecar

                      Got the old bellhousing off today and fitted the V6 one along with its adapter plate and hydraulic concentric kit.

                      Should have been an easy job except that they'd fitted tx55 torx bolts (not enough access for the tools) to the cossie bellhousing and threadlocked them to buggery. No torx tool would fit nicely in the space and unfortunately one perished in the process Never known ANY bolts so stupidly tight, but eventually got them off





                      Next time you see the engine bay it will be full of V6 and turbos, hopefully next weekend

                      Sierra cosworth turbo race car
                      QMN saloon car championship

                      RETRO Motorsport

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                      • david_white
                        Pole Position
                        Decade Plus User
                        • Nov 2004
                        • 4831

                        #26
                        Re: DW's 3dr Cossie 24v TT Racecar

                        Myself and the Pipes spent a couple of hours lifting the engine into the sierra this morning, although not without a couple of problems.

                        The bolts in the sump girdle were fouling on the rack so it looks like we might have to modify the way its mounted slightly, hence the wooden blocks spacing the mounts up in the last pic. I did pick up some lovely vibra technics competition mounts though from Burtons which will help greatly and make the engine nice and stable too

                        The other thing is that the plenum is touching the bonnet but hopefully we have a solution for this too without making the bonnet look silly

                        Some pics while the sun was out;










                        Sierra cosworth turbo race car
                        QMN saloon car championship

                        RETRO Motorsport

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                        • Retromotorsport
                          Part of the furniture
                          Decade Plus User
                          • Mar 2004
                          • 14285

                          #27
                          Re: DW's 3dr Cossie 24v TT Racecar

                          How did you get that in there.. my hoist is still here ..
                          Gary

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                          • popuptoaster
                            Pole Position
                            Decade Plus User
                            • Jan 2003
                            • 5893

                            #28
                            Re: DW's 3dr Cossie 24v TT Racecar

                            didnt mk1 sierra diesels have a bulge in the bonnet? or am i imagining that?
                            sigpic

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                            • david_white
                              Pole Position
                              Decade Plus User
                              • Nov 2004
                              • 4831

                              #29
                              Re: DW's 3dr Cossie 24v TT Racecar

                              Originally posted by popuptoaster
                              didnt mk1 sierra diesels have a bulge in the bonnet? or am i imagining that?
                              You may well be right Mart, I haven't got a clue

                              Trying not to bulge anything atm , but if needs must it might get a subtle bulge just where the throttle body goes on.

                              Might get a glass bonnet for it yet which I won't mind modifying so much, depends on budget really

                              Sierra cosworth turbo race car
                              QMN saloon car championship

                              RETRO Motorsport

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                              • markb
                                World Champion
                                Decade Plus User
                                • Feb 2003
                                • 6821

                                #30
                                Re: DW's 3dr Cossie 24v TT Racecar

                                all gone quiet..

                                anythign happening with this Dave?

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