four door mk2 road rally project

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  • danknight72
    Mechanic
    • Nov 2011
    • 584

    #46
    Re: four door mk2 road rally project

    Got the engine bay painted today looks good, used 2k aerosols

    Comment

    • danknight72
      Mechanic
      • Nov 2011
      • 584

      #47
      Re: four door mk2 road rally project

      Re fitted the wcxm,twin cam arb and double width kit, track control arms with new high tensile bolts. Then greased up the rbtms and assembled my bilsteins which have had new inserts and springs. Fitted the bilsteins with new bolts and some washers my mate machined for me

      Comment

      • danknight72
        Mechanic
        • Nov 2011
        • 584

        #48
        Re: four door mk2 road rally project

        Back on its wheels again

        Comment

        • danknight72
          Mechanic
          • Nov 2011
          • 584

          #49
          Re: four door mk2 road rally project

          Re fitted bonnet to set gap for welding drivers side wing on, had to repair front half of sill and inner sill

          Comment

          • danknight72
            Mechanic
            • Nov 2011
            • 584

            #50
            Re: four door mk2 road rally project

            Both wings welded on, front floors seam welded

            Took an age to get the passenger wing to line up quite happy with it now

            Comment

            • danknight72
              Mechanic
              • Nov 2011
              • 584

              #51
              Re: four door mk2 road rally project

              Got engine in with help from my bro and a borrowed crane

              Comment

              • Mk1,2,3
                Bodger
                • May 2013
                • 97

                #52
                Re: four door mk2 road rally project

                Looking bloody lovely mate,I restored one outside I know hard it can be good on you buddy

                Comment

                • danknight72
                  Mechanic
                  • Nov 2011
                  • 584

                  #53
                  Re: four door mk2 road rally project

                  Had to grind away bottom of bell housing as it was catching flywheel slightly

                  Steel bearing carrier and bearing didn't seem to fit with my sachs cover

                  Comment

                  • danknight72
                    Mechanic
                    • Nov 2011
                    • 584

                    #54
                    Re: four door mk2 road rally project

                    Painted floors and tunnel with zinc

                    Comment

                    • danknight72
                      Mechanic
                      • Nov 2011
                      • 584

                      #55
                      Re: four door mk2 road rally project

                      Picked up my roll cage today it's a 14 point turret mount safety devices

                      Comment

                      • danknight72
                        Mechanic
                        • Nov 2011
                        • 584

                        #56
                        Re: four door mk2 road rally project

                        Managed to get gearbox on and re drilled my extended gearbox crossmember

                        Then fitted propshaft

                        Then refitted starter so not a bad nights work

                        Comment

                        • danknight72
                          Mechanic
                          • Nov 2011
                          • 584

                          #57
                          Re: four door mk2 road rally project

                          Have filled in drain holes and seam welded chassis rails to floors on both sides plus a little repair to the inner sill

                          Last edited by danknight72; 07-07-2013, 18:20.

                          Comment

                          • danknight72
                            Mechanic
                            • Nov 2011
                            • 584

                            #58
                            Re: four door mk2 road rally project

                            Comment

                            • danknight72
                              Mechanic
                              • Nov 2011
                              • 584

                              #59
                              Re: four door mk2 road rally project

                              Repaired sill step under back door just need to do other side

                              Comment

                              • danknight72
                                Mechanic
                                • Nov 2011
                                • 584

                                #60
                                Re: four door mk2 road rally project

                                Other side done, trial fitted cage

                                Comment

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