Road Rally 205 GTi

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  • Arwel
    Spanner Monkey
    • Jun 2009
    • 292

    #16
    Re: Road Rally 205 GTi

    Well its been a little while since my last update..but me and misses have been busy adding to our collection of parts and making some progress with Pugsley.

    Firstly we managed to get hold of some gravel tyres. We got 4 Dunlop tyres, 2 with 9mm tread left and 2 with 5mm tread left so there's plenty of life in them for the lanes. Best bit is we paid £60 for all 4 of them, result.
    More tyres meant we needed some more wheels, so another 2 were purchased via ebay again for £20 for the pair. They are a bit tatty and have a nice spodge of red on them but they'll get blasted and then painted white along with the others. So we now have 11 wheels. 4 road wheels and a spare and we'll have 4 rally wheels with 2 spares. Claire, the misses, is doing the painting as Im no good at it and we currently have 3 wheels done in white.

    Another purchase was a fuel tank guard. It looked a bit rough but a bit of sanding.... a fair bit of sanding actually and some paint and it turned out pretty good considering it only cost us £20. That'll be fitted at a later date.

    Last week we both had a week off and the aim was to re paint the boot as it looked pretty bad and there was a small rust scab starting to form. So we got that done through the week and we decided we that the gray plastic trims were making the car look older than it really is so we decided we would give them a coat of matt black. Pics are below, so compare them to the pics at the start of the thread it looks like a different car, amazing the difference a bit of matt black does.




    Next was the front struts to go with the rears so another visit to ebay and these turned up



    The springs in the picture are gravel springs that were ordered from Peter Lloyd Rallying. So once all the suspension is fitted it should feel like a different car too. The final new toy that arrived was also order from Peter Lloyd on Tuesday. I was told it would take 2-3 weeks as it was out of stock... Next day this was waiting for me.



    I finally got my hands on a cage, after several nearly 2nd hand buys we decided to bite the bullet and order a new one.

    So there we are, all upto date. Once everything is fitted there wont be much work left to do untill its ready for competiton but it's looking like August is a realistic month for it to be ready for competition so roll on.
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    • Arwel
      Spanner Monkey
      • Jun 2009
      • 292

      #17
      Re: Road Rally 205 GTi

      Time for another update and its a good one.

      Car has spent most of last week over at CAM Sport. Their a local company who mainly deal with rally prep but can do pretty much anything. So it now has the Billies fitted all around as well as the gravel springs and of course the cage is in. So here are a couple of pics.





      It feels 100% better. The shocks that came off the rear were completely dead. I can compress them by hand and then they have to be pulled back out so that seems to explain the noise i used to get on the rear when going over bumps, touch wood, but it seems to have sorted it.

      So had a little shakedown yesterday on the Black Mountain and it went well.....apart from snapping one of the handbrake cables whilst attmepting a bit of a slide.
      Get that sorted this week then there's not a lot left before its ready for the lanes.
      Spots, sump guard, nav lights, and a few other bits and bobs and were done.
      sigpic Instagram: A86_Motorsport Facebook: A86Motorsport

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      • Arwel
        Spanner Monkey
        • Jun 2009
        • 292

        #18
        Re: Road Rally 205 GTi

        Not had an update for a while as not a lot has been happening, just bits and bobs here and there. It had a new rear box fitted on Monday as it was too loud for noise regulations, no pics as it looks the same really. It should be going in to CAM Sport again next week for wiring to be done for the spots and a couple of other things and we have put in an entry for the Kidwelly Novice road rally on 21st of August which will be our first event if we get in.
        sigpic Instagram: A86_Motorsport Facebook: A86Motorsport

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        • Arwel
          Spanner Monkey
          • Jun 2009
          • 292

          #19
          Re: Road Rally 205 GTi

          So for the last 5 days the car has been in having some wiring done. So we had it back Friday but havent had a chance untill today to do some work on it.

          We have an entry for our fierst event on 21st of August so we have been busy. We fitted new tyres, padded up the roll cage and fitted the spots and a few other things around the car. Few jobs left now before the 21st like fit the sump and fuel tank guards and sort out a spare wheel holder.

          So here are some pics of how it stands now.. ignore the lack of number plate.. it sort of broke as it was a bit old.. so new plates needed too.





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          • Arwel
            Spanner Monkey
            • Jun 2009
            • 292

            #20
            Re: Road Rally 205 GTi

            Well we made our Rallying debut on Saturday night. It was a good event overall, well organised and a very good route. We had a slight hickup with the plotting.. by this i mean we didnt finish it all and had to finish it at the half way point which meant we couldnt make up any lost time.

            Anyway, we did really well for our first event. We finished a credable 35th Overall out of 60 starters and 6th in our class. We can take a load of positives from the event and we know where we can improve for the next one. The main aim was to get around the route and get a result and keep the car in one piece. We did both so it was a succesfull event. The only slightly dissapointing thing was that at the half way halt we were 3rd in class but due to not being able to make up time as we had to finish plotting, we had to cut some route in order to stay within our maximum lateness. This cost us as we picked up 17 fails in the second half compared to just the 1 in the first half.

            Next up for the car is a change of gearbox with new clutch and a few small changes in time for the next event.
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            • GavinR
              Pit Crew
              Decade Plus User
              • Jun 2004
              • 1494

              #21
              Re: Road Rally 205 GTi

              Well done on your first event, nice looking car you've got there
              GavinR

              sigpic

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              • Arwel
                Spanner Monkey
                • Jun 2009
                • 292

                #22
                Re: Road Rally 205 GTi

                Nothing has really been happening since the last rally untill a few weeks ago. We've put an entry in for our next road rally which is the Mel Harries Memorial that is run by Ammanford Motor club so is very local to us. We've got 8 1.6 gti wheels now so need to source some gravel tyres now to fit on them. Before the event I plan on changing the rear discs and pads and some better brake fluid and some braided hoses. So more updates in the coming weeks.
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                • Arwel
                  Spanner Monkey
                  • Jun 2009
                  • 292

                  #23
                  Re: Road Rally 205 GTi

                  Another update time. We've got an entry into our next road rally which is the Mel Harries Memorial run by Ammanford motor club so its as bout as local as it gets for us. Few minor changes to the car before the event next saturday..if it runs as there's a fair dusting of snow and compacted ice around the area. We fitted some 14" `1.6 gti wheels with chunky forestry tyres. 2 are new Yokohama AO35's and 2 are Dunlop sp85's. Now I say we, I mean the mrs as I put my back out after taking the 1st road wheel off .Its going in to CAM Sport again tomorow for some new rear discs and pads to be fitted, new brake fluid which is being changed to motul rbf 600 and some Goodridge braided brake lines. So after Monday it should be ready for next weekend. 2 quick pickes below.


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                  • alancdavis
                    Racer
                    Decade Plus User
                    • Oct 2009
                    • 2477

                    #24
                    Re: Road Rally 205 GTi

                    Glad to see your lass getting trained up
                    Big Wing sold and gone to be a film star

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                    • Graham
                      TURBOSPORT SPONSOR
                      Turbosport Subscriber
                      Turbosport Moderator
                      Turbosport Administrator
                      • Feb 2006
                      • 25214

                      #25
                      Re: Road Rally 205 GTi

                      cool nice one
                      sigpic
                      https://www.facebook.com/penguinmotorslimited?ref=hl

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                      • Arwel
                        Spanner Monkey
                        • Jun 2009
                        • 292

                        #26
                        Re: Road Rally 205 GTi

                        Pugsley has now been finished by the boys in CAM Sport. New rear discs and pads, braided hoses and some new motul rbf 600 fluid. Also needed a new caliper as the bleed nipple broke off and there was no chance of getting it out. So all ready for the event on Saturday and it was postponed yesterday afternoon due to the weather conditions. It'll run now on January 8th so no further events untill then apart from a little scatter rally that our motor club will put on later this month. So not sure of any changes to the car yet apart from a service so we'll wait and see.
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                        • Arwel
                          Spanner Monkey
                          • Jun 2009
                          • 292

                          #27
                          Re: Road Rally 205 GTi

                          Another rally done Saturday night. We did the Mel Harries Memorial run by Ammanford Motor Club. A really good event with challenging roads all night. We finished 8th in class but as we were in class 3 and did less milage than class 1 then we didnt count in overall results. But based on time dropped and fails picked up then we would have finished 31st overall from 70 starters, so a very good result for our second rally.

                          The car was almost faultless, it picked up a missfire twice which brought us to a halt. Both times after a sharp right turn and up a hill so Im wondering if it was some kind of problem with the pump not pumping fuel through due to the fuel swishing around the tank... will have to investigate. We did lose our rear numberplate and picked up some damage to the rear valance and squashed the tow eye, not sure what we hit though

                          Next event next month so we got some work to do before then.


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                          • waynemk2
                            Mechanic
                            • Dec 2005
                            • 774

                            #28
                            Re: Road Rally 205 GTi

                            Hows it going mate, now i know lol... Was a good event. enjoyed marshaling,

                            I think 205 s suffer with fuel surge, how much was in it?
                            My 106 is like like that on 1/4 tank
                            Last edited by waynemk2; 10-01-2011, 18:59.

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                            • northeee
                              Tyre Kicker
                              • Dec 2004
                              • 0

                              #29
                              Re: Road Rally 205 GTi

                              My old 205 gti race car had fuel surge if the tank went under half full as the tank is a like a saddle and it ran A048 . i never did get round to sorting it i just kept it over half full which is not great but ran fine like that. you can buy foam balls that you can put in the tank from Demon tweeks

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                              • Arwel
                                Spanner Monkey
                                • Jun 2009
                                • 292

                                #30
                                Re: Road Rally 205 GTi

                                There was around 1/2 - 3/4 of a tank in it when it did it..Strange though as soon as its switched off and back on its fine. I'll have a look into these foam balls.. cheers.

                                Hi Wayne.. had a good night saturday too.. Liking the Escort aswel
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