four door mk2 road rally project

[danknight72]

Re: four door mk2 road rally project

Fitted rad with stainless cap heads, mounted fan with new plastic ties, fitted new hoses and thermostat

[danknight72]

Re: four door mk2 road rally project

Got seat tubes welded in on passenger side

[danknight72]

Re: four door mk2 road rally project

Made sumpguard brackets off a template off a friends new group 4 guard

My old 309 on my first road rally as a driver

[MCURZON]

Re: four door mk2 road rally project

Looks like this is going to be a really tidy car, great work

[danknight72]

Re: four door mk2 road rally project

Made a bracket for the ap handbrake cylinder, had to check because the inlets are different to girling cylinders!

[turbotowbar]

Re: four door mk2 road rally project

Good stuff ☺️

[danknight72]

Re: four door mk2 road rally project

Fully assembled pedal box have used gen girling cylinders and fitted the dash adjuster, I am using banjos for the feeds to the front and rear. The front goes to a bulkhead mounted tee piece then through the bulkhead and down the spring pan rails.

Mounted the bottles on a alloy bracket I machined, have space for an extra cylinder if I go hydraulic clutch

[danknight72]

Re: four door mk2 road rally project

Got a pair of 2.8i rear brakes cheap so

Stripped them and shot blasted them. Going fit new cylinders as they are only 7.50 each

[danknight72]

Re: four door mk2 road rally project

Made a clutch cable bracket as I'm running a crossflow with an rs type alloy bellhousing. I'm using a long rs2000 clutch cable that came ready with heat shield from rally and competition equipment.

Tried the clutch and feels ok if a bit stiff

[danknight72]

Re: four door mk2 road rally project

Fitted handbrake bracket and modded handbrake lever

[danknight72]

Re: four door mk2 road rally project

I stripped the second hand ap master cylinder I had got cheap took it into work and cleaned it in the ultrasonic bath, came up well. I then fitted the seal kit i got from tweeks for 8 quid and mounted the cylinder. Fitted it to the bracket and attached the brake pipe with new copper washers.

[redhf]

four door mk2 road rally project

Your handbrake looks like it's plumbed in the wrong way round!.

[danknight72]

Re: four door mk2 road rally project

ap work the opposite way to girling with a m12 inlet at the front and a m10 outlet at the rear

[STEVE182rs]

Re: four door mk2 road rally project

Nice work mate, the mounted bottles look bang tidy. Did you make your pedal box yourself?

[danknight72]

Re: four door mk2 road rally project

No think its a rix engineering item I got second hand locally