Paul Alex's character building, pain-in-the-ar5e, bufty money pit

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  • mista weava
    Mechanic
    • Sep 2005
    • 992

    Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

    Good stuff Paul.

    Looks fantastic.
    www.rallycarsforhire.net

    Comment

    • smiffy1972
      Spanner Monkey
      • Dec 2006
      • 396

      Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

      Looking good mate
      sigpic

      Comment

      • Paul C
        Pit Crew
        Decade Plus User
        • Jan 2007
        • 1232

        Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

        Looks fantastic Paul. So shiny and new!

        When i first fitted the JRE engine in, we were working on the car till 11pm of the friday night and then up at 4am on the saturday and off to the rally! So thats the spirit, keep working on it till the ferry sets off !

        Comment

        • Paul C
          Pit Crew
          Decade Plus User
          • Jan 2007
          • 1232

          Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

          Oh and what makes you laugh about the fuel tank sight gauge, is when a friend of mine PX'd Paul Lieters MK2 HED with his subaru - it had no protection on the sight gauge, and i doubt it was foam filled! That car won numerous events over there

          Comment

          • Huxley
            Mechanic
            • Feb 2005
            • 987

            Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

            Paul what are the two bolts on both sides of the slam panel ?

            Comment

            • monte2
              Bodger
              • Feb 2012
              • 51

              Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

              Originally posted by PaulAlex
              Cheers guys. I couldn't do what I really needed to do today because of some parts not arriving, but we did manage to keep progress heading in the right direction...

              Made carbon fibre bracket for fuel pressure regulator
              Connected ECU power and earth points
              Mounted electric water pump heat sink
              Fitted radiator and top/bottom hoses
              Added radiator bleed pipe
              Fitted fuel tank sight gauge protector
              Fitted dry sump catch-tank and overflow hoses
              Began tidying wiring loom

              It now has oil and water in it - and no puddles on the floor (yet!)

              A couple of pics, first up the funky sight gauge protector........I need it for Belgium events but can't believe that you don't see more on other cars



              And a shot of the nearly complete engine bay showing the new big header radiator. It might be the first clear shot of the removable front panel too....



              I've now got to do a few evenings or take day off to get the car ready for the first engine startup - but not giving up on doing the event in Belgium yet, despite the fact that it'll be over this time in two weeks time!!

              More soon,

              Paul
              likin sight guage protector guess its some of garys handy work ,ive a similar one but slips around from the back ,less aloy so even lighter
              highlight is the tartan rug tho ,you,ll be making a carbon wicker basket holder next
              keep goin paul the end is in sight
              sigpic

              Comment

              • Joe-Tait
                Racer
                Decade Plus User
                • Jun 2007
                • 3437

                Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                Originally posted by Huxley
                Paul what are the two bolts on both sides of the slam panel ?
                Whole front panel is now bolt on/off

                Awesome Paul, please no more big changes, i want to see you pedal this again soon
                Screaming 1300 mexico rep

                sigpic

                Comment

                • PaulAlex
                  Pit Crew
                  Decade Plus User
                  • May 2006
                  • 1551

                  Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                  Originally posted by Huxley
                  Paul what are the two bolts on both sides of the slam panel ?
                  They're part of what holds the removeable front panel on. There are also some dzus fasteners on the front spoiler, and some tags/bolts between the wings and front section.

                  Cheers,

                  Paul.

                  Comment

                  • PaulAlex
                    Pit Crew
                    Decade Plus User
                    • May 2006
                    • 1551

                    Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                    Originally posted by monte2
                    likin sight guage protector guess its some of garys handy work ,ive a similar one but slips around from the back ,less aloy so even lighter
                    highlight is the tartan rug tho ,you,ll be making a carbon wicker basket holder next
                    keep goin paul the end is in sight
                    Hi Rob - you should know that Gary is a steel man

                    Gauge was all my own spec - thats what happens when you're bored working away from home

                    I'll have you know that the tartan rug is to FIA spec!! Still not sure how I'm going to secure the box of tissues on the rear parcel shelf though.....

                    Nearly there? you're kidding - I'll bet we've got dramas waiting in the wings yet

                    Paul.

                    Comment

                    • PaulAlex
                      Pit Crew
                      Decade Plus User
                      • May 2006
                      • 1551

                      Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                      Originally posted by Joe-Tait
                      Whole front panel is now bolt on/off

                      Awesome Paul, please no more big changes, i want to see you pedal this again soon
                      Hi Joe.

                      Yes, front panel is lighter than standard, and removable

                      No more major changes scheduled now - I have plenty of dangerous (expensive!) ideas, but they're going to wait until it's done some competitive mileage during the summer. Realistically, I reckon the next big changes will be Sept/Oct before Tour of Mull and/or Killarney.

                      Cheers,

                      Paul.

                      Comment

                      • PaulAlex
                        Pit Crew
                        Decade Plus User
                        • May 2006
                        • 1551

                        Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                        ....and just to keep with the two steps forward, one backward philosophy - I've just spent my lunch-hour taking the radiator out again

                        Comment

                        • 105Ian
                          Pit Crew
                          Decade Plus User
                          • Mar 2006
                          • 1448

                          Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                          Originally posted by PaulAlex
                          ....and just to keep with the two steps forward, one backward philosophy - I've just spent my lunch-hour taking the radiator out again
                          You sure you didn't take it out again just so you could polish the back of the rad properly
                          sigpic

                          Comment

                          • Huxley
                            Mechanic
                            • Feb 2005
                            • 987

                            Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                            Cheers Joe and Paul

                            Now there's an idea !

                            Runs off to look at my shell

                            Comment

                            • PaulAlex
                              Pit Crew
                              Decade Plus User
                              • May 2006
                              • 1551

                              Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                              Originally posted by 105Ian
                              You sure you didn't take it out again just so you could polish the back of the rad properly
                              Damn! Busted!

                              Rad has to come out as we're not happy with the small breather union tapped into the side of the radiator (the pipe can be seen on right hand side of rad). Instead, we're having an ally boss welded to it so that we can get a 100% strong mount...

                              Just been out fitting new Stack oil pressure and water temp gauges.......

                              ......even more wiring to tidy, but on the plus side the oil pressure sender is smaller and lighter


                              More soon,

                              Paul

                              Comment

                              • PaulAlex
                                Pit Crew
                                Decade Plus User
                                • May 2006
                                • 1551

                                Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                                Originally posted by Huxley
                                Cheers Joe and Paul

                                Now there's an idea !

                                Runs off to look at my shell
                                Careful! It's a slippery slope

                                Comment

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