Paul Alex's character building, pain-in-the-ar5e, bufty money pit

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  • mista weava
    Mechanic
    • Sep 2005
    • 992

    Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

    Try not to let his weeks edition of MN hamper progress
    www.rallycarsforhire.net

    Comment

    • racing escort
      Mechanic
      • May 2007
      • 762

      Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

      You're more then welcome for the Belgium rallies ...

      Comment

      • PaulAlex
        Pit Crew
        Decade Plus User
        • May 2006
        • 1551

        Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

        Well, it finally feels like the car has stopped fighting us - meaning we made good progress this weekend

        I quickly took the engine and box out so that we could fit the water manifold, then dropped it all back in and started on the engine bay wiring. Once we'd done that we also dummy-fitted the exhaust manifold, fitted the wheel-speed sensor ready for the launch control, found a home for the ambient air temp and barometric sensors, added the custom water inlet, changed the remote filter housing, fitted the new ECU, and started laying out the loom out inside the car.

        Not many pics taken, but this one shows the water maniofold in place. I need to plumb from the front of this down to the laminova but am waiting on the silicon hose to arrive (special order because its red!? ) The manifold has a drain (for when its used in single seaters), a fitting for the ECU water temp sender, and two more for "user options". I'm using one for a small bleed pipe, and the other for my water temp gauge...



        The custom water inlet that I had made while I was away last week...



        Another shot of the 75% complete engine bay. You can see the air temp sender on the bottom left hand corner - and we've used a hole cutter in the front panel so its not reading engine bay air temp. We've also got the hose between the electric water pump and the inlet fitted...



        The dummy radiator and (modified!) new dry sump tank should be here this week, and the oil hoses should be back from being swaged at Goodridge. All being well, the plumbing should be complete in around a fortnight, then we'll need another week or two to complete the wiring and fit the clutch. I've got a tentative booking for the initial engine start-up early in April, so need to keep the momentum going....

        More soon,

        Paul.

        Comment

        • PaulAlex
          Pit Crew
          Decade Plus User
          • May 2006
          • 1551

          Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

          Originally posted by racing escort
          You're more then welcome for the Belgium rallies ...
          Thanks I've rallied in Belgium about 15 years ago and loved it, so the "new" car should/will be getting its debut at the Monteberg Rallysprint in May....

          Cheers,

          Paul.

          Comment

          • Paul C
            Pit Crew
            Decade Plus User
            • Jan 2007
            • 1232

            Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

            Great progress Paul - Love the exhaust manifold, it looks very sexy. Your attention to detail amazing, you will have a top spec and standard Escort out there.

            I'm guessing the mod to the dry sump tank is to cut it in half?

            Comment

            • PaulAlex
              Pit Crew
              Decade Plus User
              • May 2006
              • 1551

              Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

              Hi Paul,

              I bought a splittable dry sump tank a while ago but the integrated catch tank fouled on the bodywork - so its been back to have the catch tank section rotated. Hopefully it'll be here and fitted this week.

              How's yours coming on? Is it rally ready yet?

              Cheers,

              Paul

              Comment

              • Paul C
                Pit Crew
                Decade Plus User
                • Jan 2007
                • 1232

                Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                Oh yeah you have said that in a previous post.

                In a word no ! I've not been on the car for the last two weekends, due to work and stuff. I was going to yesterday afternoon but i opened the garage door and it had crap all around it, so that and the cold i called it off !

                I've decided i just like buying bits, but not fitting them!

                Comment

                • smiffy1972
                  Spanner Monkey
                  • Dec 2006
                  • 396

                  Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                  Great progress mate,sorry for not popping down this weekend - couldn't risk it !!!!!
                  sigpic

                  Comment

                  • 105Ian
                    Pit Crew
                    Decade Plus User
                    • Mar 2006
                    • 1448

                    Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                    Great to see alot of progress beeing made in one weekend Paul , the attention to detail on your car is always very impressive
                    sigpic

                    Comment

                    • harrysb
                      Bodger
                      • Oct 2009
                      • 63

                      Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                      The attention to detail and the effort will be worth all the sweat and tears in the end, keep at it.

                      Comment

                      • PaulAlex
                        Pit Crew
                        Decade Plus User
                        • May 2006
                        • 1551

                        Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                        It seems this is a week for progress - look what arrived today...



                        I have to say a huge thanks to Torsten at Gp4 Fabrications in Ireland. The original tank I ordered fouled my bodywork, so they have had the tank back and managed to remove the old catch tank section and re-create a new slimmer/taller one for me

                        Also, as always seems to be the case with Gp4 Fab, it was posted on Friday and it was here this morning! I cant get a letter from down the road in that time often enough

                        I'll have it fitted and in-situ pics at the weekend.....

                        Paul

                        Comment

                        • PaulAlex
                          Pit Crew
                          Decade Plus User
                          • May 2006
                          • 1551

                          Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                          Originally posted by Paul C
                          Oh yeah you have said that in a previous post.

                          In a word no ! I've not been on the car for the last two weekends, due to work and stuff. I was going to yesterday afternoon but i opened the garage door and it had crap all around it, so that and the cold i called it off !

                          I've decided i just like buying bits, but not fitting them!
                          I can understand that feeling Paul - especially when it's sub zero outside.......

                          Comment

                          • PaulAlex
                            Pit Crew
                            Decade Plus User
                            • May 2006
                            • 1551

                            Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                            Originally posted by smiffy1972
                            Great progress mate,sorry for not popping down this weekend - couldn't risk it !!!!!
                            No worries mate - I think we're probably glad you didn't

                            Comment

                            • smiffy1972
                              Spanner Monkey
                              • Dec 2006
                              • 396

                              Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                              That tank looks the nuts paul
                              sigpic

                              Comment

                              • flinny1986
                                Spanner Monkey
                                • May 2010
                                • 213

                                Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                                That water manifold looks a stunning bit of kit mate. Very nice

                                ​enquiries@flintec-eng.co.uk

                                Comment

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