andypipe's - MK1 Escort - xflow

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  • andypipe
    Racer
    Decade Plus User
    • Jan 2003
    • 3104

    andypipe's - MK1 Escort - xflow

    The Story

    Andy Pipe
    Is an electrician from Essex, so it’s no wonder that as a lad he grew up around Escorts and had a few on the road himself. Now blatting around the roads of Essex in a fast Escort isn’t any fun when you can’t go faster than the law allows, so with more than a little help from his dad, John, Andy decided to go racing for real.
    This was all back in 1992, a rusty, tired old nail was found in a scrap yard and painstakingly rebuilt as a race car to compete in the Falken Tyres Championship. Andy did quite well, a first in class and a lap record to his credit, all being helped by the fact that back then, Andy was 6 stone when soaking wet. At the end of the 1993 race series, Andy being the genuine nice chap he is, lent the car to Ray Donner who promptly sent the car flying through the air, the old adage "you bend it you mend it" ringing in his ears.
    Ray rebuilt the car into the Acid Yellow Escort we see today, it needed new wings, rear quarters, roof, back panel, oh and the rear suspension too. Ray flexed the wings out to allow a little more clearance and also took all unnecessary metal out the doors and other areas. The fuel cell is mounted under the car and this means the firewall can be left out, again saving weight. The front suspension hangs off a World-Cup x-member and includes all the goodies, rose-jointed TCA’s, fully adjustable struts with concentric spherical bearing top mounts stopping the 800lbs springs popping of the ends. The 2 sides are held together buy a 24mm roll bar held in solid mounts with anti-dive geometry, turning is by a 2.2 turns lock-to-lock rack. With all the trick stuff up the front sorted the back end is hampered by the rule makers, no cutting of the floor pan is allowed so the car was built using 3.1 RS Capri springs with additional spring helpers to balance the spring weights, anti-tramp bars with a Panhard rod help to keep things in the right places. Inside the English axle lives Quaife fully floating shafts and a 4.4 to 1 LSD.
    Now with all that hardware under the shell, Andy needed a 1600 cc engine that would hurtle this car around the tracks, and stay together for more than a few hours. Enter Dave Wells. He went to work and built a motor that screams all the way to 9000 rpm, yet has remained in fine fettle for more years than it should do really considering the numbers it produces. It’s an all steel affair inside with 50 DCOE’s fuelling to the biggest valves you can get in a x-flow. These are opened and closed by an A8 cam with standard Ford rockers, the roller ones kept on breaking! The exhaust manifold is fabricated with matching primary lengths and takes up most of the room in the engine bay. When it was first built the engine had its lifeblood sucked out of a heavily baffled wet sump by a high capacity oil pump, but with a change of rules allowing
    Dry-sumping, this has been changed to the far more efficient Titan dry sump system.
    The Carbs and Ignition timing where all set up by Steve Greenald of Race Engine Calibrations, 07774773824, This engine Idles after about a minute of warm up and sounds like it has a GT cam not race one.
    Stopping all of this was going to involve some better brakes than the drums the car came with, so in went the bias pedal box, to balance up the locking points of the Fiesta1100 calipers and discs at the rear and Wilwood 4 pots clamping 310mm vented and grooved disc’s up front. The Tyres have change with every race series, Falken’s in the Falken championship, Toyo’s in the Toyo championship, and now Andy is enjoying Michelin slicks in the Lydden Hill Championship, But he has kept faithful to his revolution five spokes, why? "Cos they work".
    Recent developments with the car Have meant Retromotorsports ltd, 01279 452799, getting involved with running the car, and along with a few other things the team is trying out different rear suspensions. Last time out the car was tried with a "ladder bar" set up, and although this gave excellent grip and axle control, the roll stiffness was too much, so next time out it will be using a different arrangement. Who knows where this development will end up, Perhaps a bolt in independent rear!!!!!
    Tech Spec
    Bodyshell 1971 base shell, with post ’73 damper mounts welded in, full Safety Devices cage, lightened steel bonnet, boot and doors. Fuel tank and battery under boot floor, flared arches.
    Engine 711M 1600cc, block, steel crank, rods and lightened steel flywheel, forged pistons, UBV full race head, A8 cam, twin 50 DCOE’s, dry-sump and high capacity oil pump.
    Transmission Close ratio 2000e Gearbox with Tran-X Straight cut internals, Reco-Prop single piece prop, bronze sintered clutch, English Axle with 4.4 plate LSD.
    Brakes 310mm vented discs, with Wilwood four-pot Calipers, up front, and at the rear Fiesta callipers and discs, (later changed to Escort MK3 discs and Cosworth calipers.
    Suspension World Cup x-member, Spherical bearing TCA’s. Anti-dive with solid anti-roll bar mounts, Fully adjustable struts with anywhere between 450 and 800 lbs/inch springs, Spherical bearing top mounts.
    The rear still under development.
    Wheels (dry) 7x15 Revolution five-spokes with Michelin slicks, (damp) Peugeot Mi16 with Yokohama 032’s (wet) Compomotive MO with Avon’s
    Interior Corbeau Pro-Race seat, Sparco steering wheel mount on an extended and quick-release column, Tacho, oil and water gauges, shift and warning lights, Lifeline Zero 2000 plumb in extinguisher, and a small racing driver.
    Click the thumbnails to enlarge the pictures

    Thanks To

    Ray Donner (Preptech Racing) for originally doing the body shell excellent job, still looks good.
    Dave wills for that peach of an engine
    Steve Greenald for setting up the engine
    John and Steve Pipe for all the enthusiasm and hard work not to mention CASH
    Dave white for the new wheels (nearly paid for them)
    Step son Alex for being an ace junior chief mechanic
    Oiley (Paul Lane) for the trackside support
    The missus for not getting the Hump every 2 weeks when I go racing
    Me, for being such a good driver
    Me Mum, for no having a headache the night I was conceived
    The Royal Oak, Highams Park, For the de-briefing Room (and post race piss-ups)
    Oh yeah, Gary @ Retro Motorsport, for his help, time, excellent fabrication
    skills, enthusiasm, etc etc etc in making an already great car even better.


    (the above was written for a page on www.classicrsfords.co.uk ,thanks Duncan)




    You should all know my one by now. It was built in 1991-92 from a 1100 shell that was found in a scrap yard. The shell was prepared by Ray Donner of Preptech Racing and the 1600 X Flow short stroke built by Dave Wills and Steve Greenauld of the Lotus Servicentre in Ilford. The car uses a 2000e bullit box with Tran-X internals and an english axle. the rear suspension is a development 5 link system designed by Gary @ Retromotorsport. The car is currently being run in the BARC SEC TRC championship in association with Dunlop. Will post 2006 dates when i get them


    Last edited by Retromotorsport; 26-02-2006, 00:54.


    Rallying is a cure for Insommnia

    Click on the picture to find out how I,m doing

  • Clint
    Management Team
    Decade Plus User
    Turbosport Subscriber
    Turbosport Moderator
    • Jul 2001
    • 976982

    #2
    Re: andypipe's - MK1 Escort - xflow

    Proper race car
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    Comment

    • Jon
      TS Supporter/snapper
      Decade Plus User
      • Jun 2003
      • 1567

      #3
      Re: andypipe's - MK1 Escort - xflow

      Nice work Andy, can't wait to see it race in 2006

      Comment

      • andypipe
        Racer
        Decade Plus User
        • Jan 2003
        • 3104

        #4
        Re: andypipe's - MK1 Escort - xflow

        A few more pics.
        The original build


        One of the rebuild after the off

        And a few more action shots from the last 14 years







        Rallying is a cure for Insommnia

        Click on the picture to find out how I,m doing

        Comment

        • Retromotorsport
          Part of the furniture
          Decade Plus User
          • Mar 2004
          • 14285

          #5
          Re: andypipe's - MK1 Escort - xflow

          Wheres the pic of you overtaking Rod?
          Gary

          Don't be mean, become green and support Turbosport - Click here

          Comment

          • markb
            World Champion
            Decade Plus User
            • Feb 2003
            • 6821

            #6
            Re: andypipe's - MK1 Escort - xflow

            i like the banana on the front of the minimoto!

            Comment

            • david_white
              Pole Position
              Decade Plus User
              • Nov 2004
              • 4831

              #7
              Re: andypipe's - MK1 Escort - xflow

              Like that first race pic (4th one down)
              What series was that in, as I dont remember one that allowed trucks and
              vans to compete with the cars


              Sierra cosworth turbo race car
              QMN saloon car championship

              RETRO Motorsport

              Comment

              • andypipe
                Racer
                Decade Plus User
                • Jan 2003
                • 3104

                #8
                Re: andypipe's - MK1 Escort - xflow

                Originally posted by david_white
                Like that first race pic (4th one down)
                What series was that in, as I dont remember one that allowed trucks and
                vans to compete with the cars

                That was silverstone 1994 in the Falken Tyres Chmpionship. That was the 1st race of the season and 4 months after the little off


                Rallying is a cure for Insommnia

                Click on the picture to find out how I,m doing

                Comment

                • andypipe
                  Racer
                  Decade Plus User
                  • Jan 2003
                  • 3104

                  #9
                  Re: andypipe's - MK1 Escort - xflow

                  More pics








                  Rallying is a cure for Insommnia

                  Click on the picture to find out how I,m doing

                  Comment

                  • krongthip
                    Tyre Kicker
                    • Jan 2006
                    • 18

                    #10
                    Re: andypipe's - MK1 Escort - xflow

                    yes yes more pics more pic

                    Comment

                    • david_white
                      Pole Position
                      Decade Plus User
                      • Nov 2004
                      • 4831

                      #11
                      Re: andypipe's - MK1 Escort - xflow

                      A few updates and mods have been done ready for the 06 season which were finished off today. All we are waiting on now is the painting of the new bonnet and boot. Overall the car should be a lot lighter this year

                      New breather lines and general tidy up in engine bay


                      Big battery and box removed from boot....


                      ....and replaced with small race battery and a lot less cable


                      Race series sponsors

                      Sierra cosworth turbo race car
                      QMN saloon car championship

                      RETRO Motorsport

                      Comment

                      • david_white
                        Pole Position
                        Decade Plus User
                        • Nov 2004
                        • 4831

                        #12
                        Re: andypipe's - MK1 Escort - xflow

                        And a few more

                        Rear bumper removed and hi vis rain light fitted



                        Front bumpers removed


                        All washed



                        Just waiting for bonnet and boot (being painted as I post this)

                        Sierra cosworth turbo race car
                        QMN saloon car championship

                        RETRO Motorsport

                        Comment

                        • david_white
                          Pole Position
                          Decade Plus User
                          • Nov 2004
                          • 4831

                          #13
                          Re: andypipe's - MK1 Escort - xflow

                          One more nice pic;



                          All ready now for Next weekend at the Brands hatch grand prix circuit

                          Sierra cosworth turbo race car
                          QMN saloon car championship

                          RETRO Motorsport

                          Comment

                          • Jon
                            TS Supporter/snapper
                            Decade Plus User
                            • Jun 2003
                            • 1567

                            #14
                            Re: andypipe's - MK1 Escort - xflow

                            Good luck Andy, cars looking wicked. Bet you can't wait to get out there and do some proper racing

                            Comment

                            • Dave
                              Decade Plus User
                              • Oct 2003
                              • 19588

                              #15
                              Re: andypipe's - MK1 Escort - xflow

                              Originally posted by david_white
                              Overall the car should be a lot lighter this year
                              Until Andy gets in.
                              Best of look to you and the team.
                              Shame I'm not closer or I would come and watch.

                              What happened to the weld on strut brace?

                              Comment

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