Paul Alex's character building, pain-in-the-ar5e, bufty money pit

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  • john savage
    Tyre Kicker
    • Mar 2011
    • 36

    Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

    Good Stuff Paul, keep the pics coming, cant believe the level of detail and evolution of each stage, favorite car on here by far.

    Comment

    • walkermk2
      Bodger
      • Feb 2012
      • 117

      Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

      I want your bonnet
      Last edited by walkermk2; 31-01-2014, 23:25.

      Comment

      • PaulAlex
        Pit Crew
        Decade Plus User
        • May 2006
        • 1551

        Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

        Originally posted by walkermk2
        I want your bonnet
        I finally get to fit it this week!

        Comment

        • Paul C
          Pit Crew
          Decade Plus User
          • Jan 2007
          • 1232

          Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

          Originally posted by PaulAlex
          I finally get to fit it this week!
          All painted then Paul??

          Comment

          • PaulAlex
            Pit Crew
            Decade Plus User
            • May 2006
            • 1551

            Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

            Originally posted by Paul C
            All painted then Paul??
            No mate, that's another couple of weeks away yet. Rest assured the bloody thing is still playing up as always - the bonnet doesn't fit lol

            Nothing that can't be sorted though

            Comment

            • PaulAlex
              Pit Crew
              Decade Plus User
              • May 2006
              • 1551

              Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

              Its funny - since I've been calling this thing my "Problem Child" it seems to be behaving First, the weather was dry when we picked it up from Garys a couple of weeks ago, then we got a great day for transporting it down to the Legend that is Shaun at SP Race Paint yesterday

              As you can see, we overcame the issues fitting the bonnet. Basically, because the custom ally front panel supports the radaitor slightly further away from the engine (and lower), the rad cap now fouls on the underside of the bonnet. I sorted this with a couple of hours with the needle file set (as I cant find my dremel anywhere!), and now it fits better than the old bonnet ever did It was a pain in the backside, but the extra inch clearance between the radiator and electric water pump should make working in the car on events that bit easier.



              Lee, Shaun and I then spent a couple of hours picking more little details out for Shaun to repair before he repaints the front end. Nothing serious, mainly welding up some original/standard holes into the engine bay to keep it cleaner, and welding up the old holes that we cut for the Honda wiring loom and washer bottle (now replaced into cockpit).

              All being well, there will be more positive steps forward over the next couple of weeks

              Comment

              • david_white
                Pole Position
                Decade Plus User
                • Nov 2004
                • 4831

                Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                Not long now...

                Sierra cosworth turbo race car
                QMN saloon car championship

                RETRO Motorsport

                Comment

                • david_white
                  Pole Position
                  Decade Plus User
                  • Nov 2004
                  • 4831

                  Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                  I want those vents for my saff project, can I get them on their own?

                  Sierra cosworth turbo race car
                  QMN saloon car championship

                  RETRO Motorsport

                  Comment

                  • john savage
                    Tyre Kicker
                    • Mar 2011
                    • 36

                    Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                    take the vents out paint them satin black, and leave the bonnet in plain carbon look!

                    Comment

                    • PaulAlex
                      Pit Crew
                      Decade Plus User
                      • May 2006
                      • 1551

                      Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                      Originally posted by david_white
                      I want those vents for my saff project, can I get them on their own?
                      PM on its way Dave.....

                      Comment

                      • PaulAlex
                        Pit Crew
                        Decade Plus User
                        • May 2006
                        • 1551

                        Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                        Originally posted by john savage
                        take the vents out paint them satin black, and leave the bonnet in plain carbon look!
                        Might be a bit late for that John - Shaun has probably painted it green by now......

                        Comment

                        • PaulAlex
                          Pit Crew
                          Decade Plus User
                          • May 2006
                          • 1551

                          Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                          Well, the good news is that Shaun hasn't painted it green - although he has threatened to do it in pink if it has to return to his place anytime soon

                          We picked the car up from Shaun's on Saturday morning, and got straight back on it on Sunday, with Lee, Smiffy and I soon back into the swing of rebuilding it. I have to say it feels great to have it home after all this time - its like having a new hobby - and I've already done my norm and found something about the old install I now don't like - so have ideas on how to tidy things up a little.....

                          I'm not sure how or why, but we all agree that the engine bay looks even smarter than before. It's the same colour, by the same painter, so we're putting it down to us having a few of the standard/spare holes welded-up, allowing a smoother look. The removable front panel also works better than the old one, so its all good

                          First pic showing the radiused cooling ducts through the front panel, and the now deeper "standard" two vents on the front panel. Ignore the bonnet alignment - we adjusted the pins and hinges on Sunday and its right now....



                          Next up, the bonnet vents look like they may be big enough The front arches are also a fraction wider than before, and the front spoiler has a different lip that we like more. The wire visible on the N/S inner wing is the air temperature sender that I need to fit into the front panel this week. You can't tell from here, but it also has new ally/lightweight bonnet hinges rather than the old drilled steel ones....



                          And one of the engine back in its home. It looks much better here than sitting on my Black and Decker workbench for the past 9 months The new radiator is away with a friend to have a boss welded to it , then that'll be back in later in the week.



                          All being well, the water plumbing will be complete this week, and we'll be in a position to prime the dry-sump system and start her up at the weekend. If that happens, then it'll be new carbon quarter bumpers and a headlight next week and "finished" over the long Easter weekend......

                          More soon,

                          Paul.

                          Comment

                          • Dan
                            I used to be: steely dan
                            Decade Plus User
                            • Aug 2006
                            • 4378

                            Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                            looking super tidy as always

                            one day we might even get to see some pictures of the whole thing... in action ... that way i can put it in the banner

                            Comment

                            • PaulAlex
                              Pit Crew
                              Decade Plus User
                              • May 2006
                              • 1551

                              Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                              Originally posted by Dan

                              one day we might even get to see some pictures of the whole thing... in action ... that way i can put it in the banner
                              Its a deal!!!

                              Comment

                              • PUGRWD
                                Bodger
                                • Dec 2004
                                • 94

                                Re: Paul Alex's character building, pain-in-the-ar5e, bufty money pit

                                Good to see your nearly sorted again Paul !

                                Remember if it does not kill you it makes you stronger..
                                Or am I just trying to convince myself.

                                Be good to see you out again.
                                I would rather be shagging me tyres........

                                Comment

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