Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

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  • Tristan
    Mechanic
    • Dec 2009
    • 632

    Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

    hope you've knee pads mate , they're a lifesaver..

    Comment

    • team_zi
      Pit Crew
      Decade Plus User
      • Aug 2004
      • 1637

      Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

      There's some kneelers in the back of the shed, so I'll get the torch out tonight, and brave the cobwebs. I've been kneeling on an old bath towel, folded up, but its not got much give in it. My ankles were hurting too. Working outside certainly takes its toll.

      Comment

      • team_zi
        Pit Crew
        Decade Plus User
        • Aug 2004
        • 1637

        Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

        Almost finished the dash. 8-)

        Comment

        • team_zi
          Pit Crew
          Decade Plus User
          • Aug 2004
          • 1637

          Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

          Tacho turned up this morning, so I'll fit that tonight.

          The small toggle switches I've used (for reference) on the front panel are from rswww.com


          And the push button with the rubber cover (same type as used by Stack on their rev counter tell tale switch) is


          and the rubber switch cover, sold seperately is


          The LED indicators are 265-6829, 265-6807 and 265-6835 (all now discontinued)

          Vehicle wiring products sells the same switch and cover, for about 3 times the price of RS ! I know, I bought one from VWP and it came in an RS bag with the part number on the outside. Doh!

          Loads more crimping last night, almost ready to insert all the wires in to the control box connector housing, and start testing the power circuits/lights etc.
          Last edited by team_zi; 04-02-2010, 10:13.

          Comment

          • team_zi
            Pit Crew
            Decade Plus User
            • Aug 2004
            • 1637

            Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

            Fitted the stack tacho and switch, and moved the Ford emblem down.

            Tonights project is to wire it all up.

            Finished the control box connector last night. Now its the two ECU connectors to complete, and she's good to go!

            Comment

            • exboyracer
              World Champion
              Decade Plus User
              • Nov 2003
              • 6740

              Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

              The dash looks great, top work

              Must be nearly time for the big start-up now

              1968 MK1 Escort 1300GT
              1969 'Big Wing' MK1 Escort
              1972 MK3 Cortina 1600XL
              1984 Sierra XR4i
              And other junk I don't like to talk about!

              Comment

              • team_zi
                Pit Crew
                Decade Plus User
                • Aug 2004
                • 1637

                Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

                Just need to finish the ECU connectors, test the ignition and injectors, plumb the radiator in, plumb the fuel lines for the throttle bodies in, connect a throttle cable, and it will run. 3-4 weeks top.

                Comment

                • dobuy
                  Pit Crew
                  • Dec 2007
                  • 1678

                  Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

                  looks excellent, don't think I am going to be able to measure up to that standard, not even close
                  sigpic
                  www.gulfpetrolheads.com

                  Comment

                  • team_zi
                    Pit Crew
                    Decade Plus User
                    • Aug 2004
                    • 1637

                    Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

                    Originally posted by dobuy
                    looks excellent, don't think I am going to be able to measure up to that standard, not even close
                    Praise indeed!

                    Lots of lovely dashboard spaghetti. Will finish it tonight (tues), and power it all up to test the instruments and LED's




                    The amber alternator warning LED takes it power from the supply for the ignition coil, so the LED only comes on when the ignition switch is in the On position. The oil pressure and gear shift LEDs take their power from the main +12V feed for the dash, so these are always 'live'.

                    Comment

                    • team_zi
                      Pit Crew
                      Decade Plus User
                      • Aug 2004
                      • 1637

                      Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

                      Stack heaven... Couldn't resist sticking it on the battery.

                      Last edited by team_zi; 10-02-2010, 10:01.

                      Comment

                      • team_zi
                        Pit Crew
                        Decade Plus User
                        • Aug 2004
                        • 1637

                        Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

                        Ran out of crimps so I couldn't finish the wiring on Friday evening. So I've set about mounting the carbon dash in the car, and made one support strut last night out of steel tubing, which supports the front of the dashboard (which is now pretty heavy with all the instruments inside). Slow progress, but progress all the same. Got a bollocking for going outside on Valentines day, but I'm sure the Fiesta didn't mind the attention. 8-)

                        The www.zetecinside.com website has had a makeover during the weekend. It now uses CSS for positioning, which makes it far easier to modify in the future, as one style sheet controls the layout. Just over half of the archive news pages are converted, with another 70 or so pages left to convert. I've removed the google ads, as they slowed everything down. So if anyone wants to place an advert on the site, get in touch....

                        If the website looks a bit doolally, press ctrl-F5 to force your web browser to reload all the styles etc.
                        Last edited by team_zi; 15-02-2010, 11:05.

                        Comment

                        • team_zi
                          Pit Crew
                          Decade Plus User
                          • Aug 2004
                          • 1637

                          Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

                          Here's the dash mounted in the car

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                          • dobuy
                            Pit Crew
                            • Dec 2007
                            • 1678

                            Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

                            Originally posted by grahamb
                            The www.zetecinside.com website has had a makeover during the weekend. It now uses CSS for positioning, which makes it far easier to modify in the future, as one style sheet controls the layout.
                            Just a shame it's not called duratecinside...
                            sigpic
                            www.gulfpetrolheads.com

                            Comment

                            • team_zi
                              Pit Crew
                              Decade Plus User
                              • Aug 2004
                              • 1637

                              Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

                              I know. Tough call. Everyone knows the car as "Graham's zetecinside Fiesta", so I think I'll stick with the name.

                              I do also own the www.duratecinside.com domain name though, so maybe one day.....

                              Comment

                              • Graham
                                TURBOSPORT SPONSOR
                                Turbosport Subscriber
                                Turbosport Moderator
                                Turbosport Administrator
                                • Feb 2006
                                • 25214

                                Re: Grahamb's Mk1 Fiesta XR2 Duratec HE Hillclimber

                                seeing as ford put duratec badges on a zetec your just have to put zetec badges on a duratec !!!!!!!!!!!!!!!!
                                sigpic
                                https://www.facebook.com/penguinmotorslimited?ref=hl

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