GavinR's Mk2 Rally Car - FLY

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  • mervhill
    Pit Crew
    • Oct 2005
    • 1268

    Re: GavinR's Mk2 Rally Car - FLY

    Nearly de-rimming the nearside rear too!

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    • GavinR
      Pit Crew
      Decade Plus User
      • Jun 2004
      • 1494

      Re: GavinR's Mk2 Rally Car - FLY

      Originally posted by mervhill
      Nearly de-rimming the nearside rear too!
      I must remember not to lower the pressures any more

      Tomorrow I'm off to Brands Hatch for an afternoon Track Day, I hope its dry
      GavinR

      sigpic

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      • team_zi
        Pit Crew
        Decade Plus User
        • Aug 2004
        • 1637

        Re: GavinR's Mk2 Rally Car - FLY

        Well done on the 11th place Gavin. I'm hoping to be finished in time to go to Croft in March 09 if thats the first event again. Not long to wait.

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        • GavinR
          Pit Crew
          Decade Plus User
          • Jun 2004
          • 1494

          Re: GavinR's Mk2 Rally Car - FLY

          Originally posted by grahamb
          Well done on the 11th place Gavin. I'm hoping to be finished in time to go to Croft in March 09 if thats the first event again. Not long to wait.
          There's a provisional calendar out for 2009 - first events are Harewood and Croft on Easter Weekend (12/13th April)

          I had an enjoyable time at Brands on Wednesday afternoon, meeting up with my brother Derek in his Luego Velocity (a 7 type kit car) and a few of his friends, Russ and brother Jason in an immaculate Rally Prepared Mk1 Escort, and Andy in a Porsche Carrera 4 Turbo, and our Dad came along to spectate

          After the briefing we all had to do a couple of convoy laps behind the safety car to learn the track - I knew where it went but last time I drove round was at a Sprint about 15 years ago, so this was quite handy

          It was an open pit lane meaning we could come in and out as we liked, so I jumped in with Derek to start with, not having been in his car before - powered by a standard Sierra injection engine running a 32/36 carb and Megajolt ignition, it didn't have that much power but with a good set of Yokohama's and well set up suspension it cornered very well so we were overtaking a lot of cars out of Druids but were dropping back down the straights

          I then went out on my own in Fly and did quite a few laps, overtaking various Skylines until a pink Renault 5 Turbo expired in a large cloud of smoke and the Red Flags came out. Back in the paddock I was just about to fit the slicks when it started to drizzle steadily so I stuck to the wets for the rest of the day

          Russ had been out for a while in the Mk1, then came in to let Jason have a go and Derek went out at the same time so I watched from the paddock. Derek started in front but after a few laps let Jason past, then the next lap Jason had a bit of a wiggle through Paddock Hill bend and slid off into the gravel trap. No harm was done but the Red Flags came out again while he was towed out

          By now the track was getting wet, so I took Derek out in Fly, there was quite a lot of traffic but we gradually worked through it, everyone being sensible and letting us past, but after about 10 laps it was getting a bit dodgy braking into Paddock Hill bend due to the water (I had a GPS speedo fitted and it was showing 105 at the braking point) so I came in before I did something stupid

          Meanwhile Andy was following us round in his Porsche and stayed out to get some quicker laps in

          When it stopped raining and a dry line started to appear, we all went out together but it seemed that every time we got up to speed, someone else fell off into a gravel trap - first a quick Saxo, then an old Mini nearly reached the tyre wall through the gravel and finally an R300 bike engined Caterham 7 went straight on at Druids - it was a complete coincidence that Fly was 2 foot off his rear bumper when he did this as I was lining up to overtake on the way out, or maybe he was so surprised to see a Mk2 behind him he forgot to brake

          At the end I took Russ out in Fly so he could see what she went like, and was quite impressed

          Pics to follow next week

          I also went to see Ron at HT on the way, to see the new Rolling Road and pick his brains about a couple of things, and came away with a rather bling inner wing dry sump tank for Fly

          GavinR

          sigpic

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          • GavinR
            Pit Crew
            Decade Plus User
            • Jun 2004
            • 1494

            Re: GavinR's Mk2 Rally Car - FLY

            A few pics from the Trackday, courtesy of Raw Action

            Derek's Luego with me hanging on


            Russ's lovely Mk1


            And FLY
            GavinR

            sigpic

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            • Retromotorsport
              Part of the furniture
              Decade Plus User
              • Mar 2004
              • 14285

              Re: GavinR's Mk2 Rally Car - FLY

              So when are you doing your ARD's Gavin ?
              Gary

              Don't be mean, become green and support Turbosport - Click here

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              • Tazman
                Bodger
                • Feb 2008
                • 76

                Re: GavinR's Mk2 Rally Car - FLY

                Originally posted by GavinR
                A few pics from the Trackday, courtesy of Raw Action

                Derek's Luego with me hanging on
                I'd be hangin' on too

                not sure about the lack of wet weather protection

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                • GavinR
                  Pit Crew
                  Decade Plus User
                  • Jun 2004
                  • 1494

                  Re: GavinR's Mk2 Rally Car - FLY

                  Originally posted by Retromotorsport
                  So when are you doing your ARD's Gavin ?
                  GavinR

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                  • Retromotorsport
                    Part of the furniture
                    Decade Plus User
                    • Mar 2004
                    • 14285

                    Re: GavinR's Mk2 Rally Car - FLY

                    aww come on.. you know you'll love banging door handles
                    Gary

                    Don't be mean, become green and support Turbosport - Click here

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                    • andypipe
                      Racer
                      Decade Plus User
                      • Jan 2003
                      • 3104

                      Re: GavinR's Mk2 Rally Car - FLY

                      Originally posted by GavinR
                      I also went to see Ron at HT on the way, to see the new Rolling Road and pick his brains about a couple of things, and came away with a rather bling inner wing dry sump tank for Fly

                      Just what im after. How much was it


                      Rallying is a cure for Insommnia

                      Click on the picture to find out how I,m doing

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                      • GavinR
                        Pit Crew
                        Decade Plus User
                        • Jun 2004
                        • 1494

                        Re: GavinR's Mk2 Rally Car - FLY

                        Originally posted by andypipe
                        Just what im after. How much was it
                        £280 inc Vat
                        GavinR

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                        • GavinR
                          Pit Crew
                          Decade Plus User
                          • Jun 2004
                          • 1494

                          Re: GavinR's Mk2 Rally Car - FLY

                          I've started taking bits off Fly to finish off DVY so after clearing various bits from the engine bay I had a good look at the cracks in the driver's side strut top that had appeared after Fat Albert last summer (and has been covered by heat shield ever since )



                          I can feel the crack from the other side as well and it's very crunchy all round here so it looks like I'll be busy before this season starts
                          GavinR

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                          • GavinR
                            Pit Crew
                            Decade Plus User
                            • Jun 2004
                            • 1494

                            Re: GavinR's Mk2 Rally Car - FLY

                            After a rather busy year in DVY, I finally made a start on FLY's winter rebuild tonight

                            Removed the wing (attached by about 20 bolts)






                            With the strut out of the way, it was time to remove the cover plate which had been fitted about 15 years ago to reveal the original strut top (or what's left of it )








                            The strut top pan looks ok - the main rust is where the original inner wing and the cover plate were welded together
                            GavinR

                            sigpic

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                            • lee 1
                              Mechanic
                              • Nov 2005
                              • 656

                              Re: GavinR's Mk2 Rally Car - FLY

                              Good luck with the rebuild mate
                              sigpic

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                              • GavinR
                                Pit Crew
                                Decade Plus User
                                • Jun 2004
                                • 1494

                                Re: GavinR's Mk2 Rally Car - FLY

                                Thanks

                                It's nearly 3 years ago I did the last rebuild, but this is a different area and hopefully if it's done right this time (with a little help from some friends) she'll last another 10 years before needing another one

                                Tonight I dug out the inner wings sections I'd saved from the 4 door I choppped up previously

                                Started with a mint strut top (even with original chassis stamp on it)


                                Cleaned all the waxoyl from round the spot welds


                                And after 45min drilling them out I ended up with this




                                Fits perfectly, only problem is it doesn't quite cover all the area the previous plate did


                                Obviously it's not going to be welded on top like this, but at least now I've got a decent sized and shaped panel to do the repairs with

                                What surprised me most was only finding 8 spot welds on top of the inner wing, no wonder moisture gets in and they rot out from underneath
                                GavinR

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