My MK2 Rally car

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  • Paul C
    Pit Crew
    Decade Plus User
    • Jan 2007
    • 1232

    #91
    Re: My MK2 Rally car

    Originally posted by doughman
    Looks awesome in the above pic!!
    Get some more of it painted up!
    When you planning the next event?
    Thanks very much. Next event i don't want to rush it for the sake of it. Longmoor in December would be good as there where i last used it and blew the engine

    Comment

    • Paul C
      Pit Crew
      Decade Plus User
      • Jan 2007
      • 1232

      #92
      Re: My MK2 Rally car

      Originally posted by cossie matt
      Looking really good there Paul

      Keep the pics coming, you know we like pics

      Got any other nice bits to bolt into it?
      Thanks Matt, yeah got a few nice bits. Still spending at the mo

      Comment

      • Paul C
        Pit Crew
        Decade Plus User
        • Jan 2007
        • 1232

        #93
        Re: My MK2 Rally car

        At the weekend i stripped down my front struts. Can any one tell me how i know what inserts and spring rates i have?

        For some reason i thought on the springs it would be stamped in the top of the spring. I cleaned it up with the wire brush in the grinder, but alas nothing

        Comment

        • GavinR
          Pit Crew
          Decade Plus User
          • Jun 2004
          • 1494

          #94
          Re: My MK2 Rally car

          Originally posted by Paul C
          At the weekend i stripped down my front struts. Can any one tell me how i know what inserts and spring rates i have?

          For some reason i thought on the springs it would be stamped in the top of the spring. I cleaned it up with the wire brush in the grinder, but alas nothing
          Difficult to tell if they're not marked - if the inserts are Bilsteins they'll be stamped near the top of the insert. Springs would probably be stamped on either the top or bottom when new but these can wear off quite quickly

          If the car was working well, then just leave it how it is

          Looking nice and shiny now
          GavinR

          sigpic

          Comment

          • doughman
            Spanner Monkey
            • Sep 2006
            • 327

            #95
            Re: My MK2 Rally car

            Originally posted by Paul C
            Thanks very much. Next event i don't want to rush it for the sake of it. Longmoor in December would be good as there where i last used it and blew the engine
            Rockingham stages in december (i think)
            Really good rally and based over two days normally which i cool
            And really good for spectators/sponsors/family etc cos you can see pretty much whole stage
            Last edited by doughman; 03-09-2009, 20:00.

            Comment

            • mista weava
              Mechanic
              • Sep 2005
              • 992

              #96
              Re: My MK2 Rally car

              I want you to do my new centre console Mate!
              www.rallycarsforhire.net

              Comment

              • Paul C
                Pit Crew
                Decade Plus User
                • Jan 2007
                • 1232

                #97
                Re: My MK2 Rally car

                ok, i've had and on/off releationship with the car over the last few months. But today i've had a productive day on it. I'll get some pics tomorrow to whack up.

                One problem i've had today is with the fuel lines. I was running them in throught the car and, like everything else, i've decided to change the route of them and add some -6 goodridge bulkhead fittings. How ever the -6 fittings that i have bought at too big for the braided hose. The hose was already in the car before the rebuild, and has "goodridge" style fittings. The new fittings i've got, once tightened up, they just pull off.

                I can't work out why the hose, which had a fitting on the fuel pump end and one on the fule power booster thing. So all i've done is cut it at the engine bulkhead, fitting a goodridge -6 bulkhead fitting, and then attempted to fit a straight -6 fitting inside the car and a 90 degree in the engine bay.

                I took one of the originals apart and it had what looked like an olive inside it. I was hoping to get it running this week, so if any one has some idea on whats occuring - i'd be gratefull.

                Comment

                • Paul C
                  Pit Crew
                  Decade Plus User
                  • Jan 2007
                  • 1232

                  #98
                  Re: My MK2 Rally car

                  Three pics.







                  I've decided to bosh the old wiring loom back in just to get it going and then in the winter try and make a new loom.

                  Comment

                  • PaulAlex
                    Pit Crew
                    Decade Plus User
                    • May 2006
                    • 1551

                    #99
                    Re: My MK2 Rally car

                    Originally posted by Paul C
                    ok, i've had and on/off releationship with the car over the last few months. But today i've had a productive day on it. I'll get some pics tomorrow to whack up.

                    One problem i've had today is with the fuel lines. I was running them in throught the car and, like everything else, i've decided to change the route of them and add some -6 goodridge bulkhead fittings. How ever the -6 fittings that i have bought at too big for the braided hose. The hose was already in the car before the rebuild, and has "goodridge" style fittings. The new fittings i've got, once tightened up, they just pull off.

                    I can't work out why the hose, which had a fitting on the fuel pump end and one on the fule power booster thing. So all i've done is cut it at the engine bulkhead, fitting a goodridge -6 bulkhead fitting, and then attempted to fit a straight -6 fitting inside the car and a 90 degree in the engine bay.

                    I took one of the originals apart and it had what looked like an olive inside it. I was hoping to get it running this week, so if any one has some idea on whats occuring - i'd be gratefull.

                    Hi Paul - the bulkhead fitting issue sounds like you maybe have fittings for teflon-lined hose, and are using ruber-lined hose? Or vica versa?

                    Its looking almost car-like again though!! Keep it up

                    Cheers,

                    Paul

                    Comment

                    • Paul C
                      Pit Crew
                      Decade Plus User
                      • Jan 2007
                      • 1232

                      Re: My MK2 Rally car

                      Thanks Paul, i sorted it in the end with the fittings i had and some rubber hose in the engine bay. A job on the "to sort out" list!!

                      Made good progress today, got most of the dash back in, mounted the gear indicator. But not where its staying though. Mounted the handbrake and clipped the fuel, brake and sump hoses. Really trying hard to get it ready for Monteberg. Its going to be a late night tomorrow to finish it off for the MOT saturday.

                      Your car looks fantastic Paul, i can't wait to get mine going so i can appreciate the noise from the box! Have you posted an entry for Abingdon yet??

                      Paul

                      Comment

                      • Retromotorsport
                        Part of the furniture
                        Decade Plus User
                        • Mar 2004
                        • 14285

                        Re: My MK2 Rally car

                        Good Luck Paul
                        Gary

                        Don't be mean, become green and support Turbosport - Click here

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                        • northeee
                          Tyre Kicker
                          • Dec 2004
                          • 0

                          Re: My MK2 Rally car

                          lots of work gone into this car ,and it looks great.

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                          • Paul C
                            Pit Crew
                            Decade Plus User
                            • Jan 2007
                            • 1232

                            Re: My MK2 Rally car

                            Well i spoke to one of the Steves today at track and road - not that i know which one! Its not a problem running the bottom end in and setting the geartronics flat shift up.

                            He started asking questions about what cams, pistons, rods, injectors its got - i started to get a bit lost then. I need to see if i've got disc injectors in it?!

                            He thinks my MBE ECU is about 20 years old, so i'm now looking into maybe upgrading it. But i don't know if i'd gain anything from it I've got a feeling i'm going to be disapointed with how much power its got when i do take it up there, which is why i'm thinking i should upgrade the ECU so its better to squeeze more power out of it later??

                            I sent the throttle bodies off to jenvy today for a quick check over. I think i'm going to get an oil cooler to fit in the oil system as the oil tank in the boot gets bloody hot when its used. Has anyone got some pictures of where and how they mount their coolers?

                            Comment

                            • dobuy
                              Pit Crew
                              • Dec 2007
                              • 1678

                              Re: My MK2 Rally car

                              If the ECU is mapped properly, upgrading it won't change the power much, maybe smooth out the throttle response a bit due to increased load sites, but I doubt you would get more power. (note I am no expert)
                              sigpic
                              www.gulfpetrolheads.com

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                              • Graham
                                TURBOSPORT SPONSOR
                                Turbosport Subscriber
                                Turbosport Moderator
                                Turbosport Administrator
                                • Feb 2006
                                • 25214

                                Re: My MK2 Rally car

                                i'd agree, if the map in the old ecu is right upgrading to a newer one wont gain you any power
                                sigpic
                                https://www.facebook.com/penguinmotorslimited?ref=hl

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