Escort Sigma 1600 Race Car

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  • Moggy
    Spanner Monkey
    • May 2008
    • 243

    Re: DIY mani

    Originally posted by Roadsport
    I'd say wires will allow that too. No matter how tight I twist them thery will not be totally solid. Never been a fan of these dodgy springs I hate putting them on and taking off. Even tough I need to do it next to never I thought I'd try a shortcut this time. If the wires do not work or cope with the vibrations I'll reluctantly go back to springs.

    Hows your engine doing?
    You can do that, it will work.

    No public engine development recently.....unless you count an oil change

    Clutch was destroyed on last event, so have ended up with an EXTREMELY modified belhousing/slave cylinder arrangement. Just waiting for the paddle plate to arrive then it's all back together. next events are 28th Feb and 7th March.

    Comment

    • Roadsport
      Racer
      Decade Plus User
      • Dec 2008
      • 2106

      Re: DIY mani

      Originally posted by Moggy
      You can do that, it will work.

      No public engine development recently.....unless you count an oil change

      Clutch was destroyed on last event, so have ended up with an EXTREMELY modified belhousing/slave cylinder arrangement. Just waiting for the paddle plate to arrive then it's all back together. next events are 28th Feb and 7th March.
      Have you decided on the Escort xmember yet? Is Jon doing the engine allready?
      "Failure is always an option." - Adam Savage

      Comment

      • Moggy
        Spanner Monkey
        • May 2008
        • 243

        Re: DIY mani

        Originally posted by Roadsport
        Have you decided on the Escort xmember yet? Is Jon doing the engine allready?
        No and no.

        Comment

        • Tristan
          Mechanic
          • Dec 2009
          • 632

          Re: DIY mani

          My car is FWD , so the rock of the engine tries to stretch the system where the manifold meets the system . That's why I have a sliding joint .

          Comment

          • Roadsport
            Racer
            Decade Plus User
            • Dec 2008
            • 2106

            Re: DIY mani

            Originally posted by Tristan
            My car is FWD , so the rock of the engine tries to stretch the system where the manifold meets the system . That's why I have a sliding joint .
            That makes perfect sense. If the HCS tilts backwards it pulls the manifold and rest of the exhaust system. To get the same effect in a RWD car the engine needs to pull itself forward. Which is pretty impossible in any significan degree.
            "Failure is always an option." - Adam Savage

            Comment

            • Tristan
              Mechanic
              • Dec 2009
              • 632

              Re: DIY mani

              Originally posted by Roadsport
              To get the same effect in a RWD car the engine needs to pull itself forward. Which is pretty impossible in any significan degree.
              Yup! Thank feck! The only reason I suggest a sliding joint for you is so there's no forward and rearward pull on the manifold , while you are braking hard or accelerating hard .

              Comment

              • Roadsport
                Racer
                Decade Plus User
                • Dec 2008
                • 2106

                Re: DIY mani

                Originally posted by Tristan
                Yup! Thank feck! The only reason I suggest a sliding joint for you is so there's no forward and rearward pull on the manifold , while you are braking hard or accelerating hard .
                Backward and forward motion forces also apply to the exhaust pipe. So that in theary should not create pull on opposite directions between manifolod and exhaust. Right?
                "Failure is always an option." - Adam Savage

                Comment

                • Roadsport
                  Racer
                  Decade Plus User
                  • Dec 2008
                  • 2106

                  Re: Race Escort Zetec SE (engine build)

                  But accelerating hard would try to pull the exhaust pipe further away from the manifold and engine if the mounting rubber bushes are too soft. I think the springs are a better allround solution(propably thats why their beeing used). I just do not like them. I'll try the wires and see how that works out for me. It should be safe to try. The wires are supposed to snap before any damage gets done to the mani. Its a quick fix if the wires snap or loosen up.
                  "Failure is always an option." - Adam Savage

                  Comment

                  • Tristan
                    Mechanic
                    • Dec 2009
                    • 632

                    Re: Race Escort Zetec SE (engine build)

                    I was thinking out loud mate , that's all . If you do fit springs , I suggest not having them tight against the pipe , I put mine about 5mm out and the heat hasn't harmed them . And They are ordinary pull springs , not high temp ones . I used the ball thing from the ball and socket you'd see in most Hatchback car boot struts , and welded them to the pipe . The Eye of the spring fitted nicely over the ball .

                    Comment

                    • Roadsport
                      Racer
                      Decade Plus User
                      • Dec 2008
                      • 2106

                      Question

                      Got my oil tank in place now and I'm gathering all the parts needed for the oil lines. A question came up.

                      Can I use the these Aeroquip hose fittings with regular fabric enforced, non steel braided, hose?



                      Will these tear the non steel braided hose? Or tre they ment to tighten against the steel braiding?
                      "Failure is always an option." - Adam Savage

                      Comment

                      • Roadsport
                        Racer
                        Decade Plus User
                        • Dec 2008
                        • 2106

                        Re: Question

                        Originally posted by Roadsport
                        Got my oil tank in place now and I'm gathering all the parts needed for the oil lines. A question came up.

                        Can I use the these Aeroquip hose fittings with regular fabric enforced, non steel braided, hose?



                        Will these tear the non steel braided hose? Or tre they ment to tighten against the steel braiding?
                        To answer my own question. It turns out ...no.
                        "Failure is always an option." - Adam Savage

                        Comment

                        • Tristan
                          Mechanic
                          • Dec 2009
                          • 632

                          Re: Question

                          No it doesn't tear the non steel braided hose , or no , they're not meant to tighten against the steel braiding?

                          Comment

                          • Roadsport
                            Racer
                            Decade Plus User
                            • Dec 2008
                            • 2106

                            Re: Question

                            Originally posted by Tristan
                            No it doesn't tear the non steel braided hose , or no , they're not meant to tighten against the steel braiding?
                            The regular rubber hose has too thick walls to fit into the aeroquip or goodridge hose fitting. Therefor you have to use the push on hose fittings with the textile reinforced rubber hoses. Just like they say.

                            Also tried to save a few quids by using hydraulic hose from the near by shop to do the plumbing. But it turns out hydraulic hoses can't take the heat or are way too stiff for oil lines.
                            Did not give up that easily and found a Gates oil hose to be both heat resistant and flexible enough for the job. I now have asked for a quote on both hoses. The bespoke dry sump oil line hose and the gates oil hose.





                            P.S
                            Learning plumbing the hard way really sucks. Trial and error method really gets expensive...
                            Too big hose fittings or wrong type of hose anyone?
                            The lesson in this again is that that's what happends when you don't know what you are doing.


                            p.s.s
                            Plumbing sucks!
                            Last edited by Roadsport; 06-02-2010, 08:04.
                            "Failure is always an option." - Adam Savage

                            Comment

                            • Roadsport
                              Racer
                              Decade Plus User
                              • Dec 2008
                              • 2106

                              Re: Question

                              Now the visible part of the engine bay wiring is done. Rest of it will pretty much bee hidden under the tb's and in the cabin.



                              "Failure is always an option." - Adam Savage

                              Comment

                              • Tristan
                                Mechanic
                                • Dec 2009
                                • 632

                                Re: Question

                                That looks really neat . yet serviceable!

                                Comment

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